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1
Content available Compacted Graphite Iron with the Addition of Tin
Gumienny G., Kurowska B., Fabian P.
Archives of Foundry Engineering
|
2020
|
Vol. 20, iss. 3
15--20
EN
The paper presents the effect of tin on the crystallization process, microstructure and hardness of cast iron with compacted (vermicular) graphite. The compacted graphite was obtained with the use of magnesium treatment process (Inmold technology). The lack of significant effect of tin on the temperature of the eutectic transformation has been demonstrated. On the other hand, a significant decrease in the eutectoid transformation temperature with increasing tin concentration has been shown. It was demonstrated that tin narrows the temperature range of the austenite transformation. The effect of tin on the microstructure of cast iron with compacted graphite considering casting wall thickness has been investigated and described. The carbide-forming effect of tin in thin-walled (3 mm) castings has been demonstrated. The nomograms describing the microstructure of compacted graphite iron versus tin concentration have been developed. The effect of tin on the hardness of cast iron was given.
2
Content available The Effect of Manganese on the Crystallisation Process, Microstructure and Selected Properties of Compacted Graphite iron
Gumienny G., Kurowska B., Just P.
Archives of Metallurgy and Materials
|
2019
|
Vol. 64, iss. 4
1269--1275
EN
The paper presents the effect of manganese on the crystallization process, microstructure and selected properties: cast iron hardness as well as ferrite and pearlite microhardness. The compacted graphite was obtained by Inmold technology. The lack of significant effect on the temperature of the eutectic transformation was demonstrated. On the other hand, a significant reduction in the eutectoid transformation temperature with increasing manganese concentration has been shown. The effect of manganese on microstructure of cast iron with compacted graphite considering casting wall thickness was investigated and described. The nomograms describing the microstructure of compacted graphite iron versus manganese concentration were developed. The effect of manganese on the hardness of cast iron and microhardness of ferrite and pearlite were given.
3
Content available Alternatywna technologia otrzymywania ausferrytu w żeliwie sferoidalnym
Gumienny G., Kurowska B.
Prace Instytutu Odlewnictwa
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2018
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Vol. 58, no. 1
13--29
PL
W pracy przedstawiono wybrane zagadnienia z zakresu możliwości otrzymania ausferrytu w żeliwie sferoidalnym bez stosowania obróbki cieplnej odlewów. Osnowa ausferrytyczna zapewnia, poza wysokimi właściwościami mechanicznymi, wysoką odporność na zużycie ścierne i adhezyjne. Proponowana technologia zakłada modyfikację składu chemicznego, w wyniku której możliwe jest otrzymanie osnowy ausferrytycznej, przy studzeniu odlewów w formie. Grafit sferoidalny otrzymano w technologii Inmold. Do oceny procesu krystalizacji oraz przemiany w stanie stałym zastosowano analizę termiczną i derywacyjną (ATD). Przedstawiono badania wpływu wybranych dodatków stopowych dodawanych w różnych proporcjach na mikrostrukturę osnowy żeliwa. Wykazano możliwość otrzymania ausferrytu w odlewach z żeliwa sferoidalnego bez konieczności stosowania obróbki cieplnej. Zbadano odporność żeliwa na zużycie ścierne i adhezyjne.
EN
This study presents selected issues regarding the process of obtaining ausferrite from spheroidal cast iron without the application of thermal treatment to the casts. An ausferritic matrix, as well as strong mechanical properties, also ensures high abrasion and adhesion wear resistance. The proposed technology assumes that a change the chemical composition will take place, as a result of which it is possible to obtain an ausferritic matrix when the casts are cooled in the mould. Spheroidal graphite was obtained using Inmold technology. For the evaluation of the process of crystallization and transformation in the as-cast state, a thermal and derivational analysis (ATD) was carried out. Investigations of the effect of selected alloy additions in various proportions on the microstructure of the cast iron matrix were presented. It was demonstrated that it is possible to obtain ausferrite in spheroidal iron casts without the application of thermal treatment. The abrasion and adhesion wear resistance of cast iron was examined.
4
Content available Nickel in Compacted Graphite Iron
Gumienny G., Kurowska B., Szymczak T., Gawroński J.
Archives of Metallurgy and Materials
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2017
|
Vol. 62, iss. 2A
657--662
EN
The paper presents results of the research work concerning effects of nickel concentration on the crystallization process, microstructure and selected properties of the compacted graphite iron. Compacted graphite in the cast iron was obtained with use of the Inmold process. The study has comprised the cast iron containing nickel up to concentration providing obtainment of austenitic microstructure of the matrix. The effect of the nickel on temperature of the eutectic crystallization was specified. It has been presented composition of the cast iron matrix in function of nickel concentration in a casting with wall thickness of 3 mm and 24 mm. Moreover, it has been presented conditions defining the possibility of obtaining an austenitic and martensitic compacted graphite iron. Effect of the nickel on hardness of the cast iron was described.
5
Content available Hypoeutectic Al-Si Alloy Doped with Chromium, Tungsten and Molybdenum Designated for Pressure Die Casting
Szymczak T., Gumienny G., Kurowska B., Pacyniak T.
Archives of Metallurgy and Materials
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2017
|
Vol. 62, iss. 3
1629--1635
EN
Structural modification of hypoeutectic Al-Si alloy EN-AC 46000 alloy influences its microstructure and mechanical properties. In a series of examinations the EN-AC 46000 alloy has been doped with Cr, W and Mo. The study involved the differential thermal analysis (DTA) and the light microscopy structural analysis of the samples cut from pressure die castings and from samples cast into the DTA cup. The DTA and microstructure analyses revealed new phases in the alloy doped with mentioned additives. The strength properties measurements of the alloys doped with Cr, W and Mo showed significant improvement in tensile strength and elongation, while preserving good hardness.
6
Content available Effect of the Annealing Temperature on the Microstructure and Properties of Ausferritic Nodular Cast Iron
Gumienny G., Klimek L., Kurowska B.
Archives of Foundry Engineering
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2016
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Vol. 16, iss. 3
43--48
EN
The paper presents the microstructure and selected properties of ausferritic nodular cast iron annealed at the temperature 520 and 550°C. This choice was dictated by the temperatures used in the practice of nitriding. Nodular graphite in cast iron was obtained with use of Inmold process. Cast iron containing molybdenum and copper ensuring obtaining an ausferrite in the cast iron matrix without the use of heat treatment of castings was tested. The effect of annealing temperature on the microstructure and the kind of fracture of the ausferritic nodular cast iron was presented. The effect of an annealing temperature on hardness, impact strength and the microhardness of ausferritic nodular cast iron matrix was shown too. The lamellar structure of phases in the cast iron matrix after annealing has been ascertained. There has been an increase in hardness of an annealed cast iron and microhardness of its matrix. The reduction in the impact strength of the cast iron annealed at 520 and 550°C was approximately 10-30%. Both an increase in the hardness of cast iron as well as an decrease in its impact strength is probably due to the separation of secondary carbides during the heat treatment.
7
Content available Analysis of the Graphite Shape in Cast Iron Obtaining by Inmold Process
Gumienny G., Kurowska B.
Archives of Foundry Engineering
|
2015
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Vol. 15, iss. 3 spec.
15--20
EN
The paper presents results of research on the effect of magnesium on the graphite shape in cast iron obtained by Inmold process. For testing Lamet® 5504 master alloy was used. The crystallization process of cast iron with various Mg concentrations was evaluated with use of the thermal and derivative analysis (TDA) method. The conditions were demonstrated for which a flake, vermicular and nodular graphite were obtained. Values of graphite “c” coefficient were analyzed. Results from it the significant differences between the assessment of the graphite on metallographic specimen and by the "c" coefficient. An effect of wall thickness of the casting on the graphite coefficient was indicated.
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