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3 Journal of Machine Engineering

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Milling tools for cutting of fiber-reinforced plastic

Kolar P., Masek P., Zeman P.

Journal of Machine Engineering

2014

Vol. 14, No. 2

93--103

Composites with thermoplastic matrix are used in a wide range of applications. Their production and application volume grows every year. The need for precision machining of a near-net-shape workpiece is a topical subject, which concerns many cutting tool developers. The main challenge lies in the combinations of the long tool life and perfectly machined surface of composite workpiece without the burrs or delamination. The fulfilment of these two options needs using of the specific cutting geometry and very stiff and solid material of the cutting tool which is resistant against the abrasion of the filament. This paper presents a case study for comparison of cutting tools for edge trimming operations. The burr size and the tool lifetime were evaluated for milling of two types of fibre reinforced thermoplastic composite materials: PPS/C and PEEK/C. The total machining costs were computed for specific cases.

Virtual evaluation of machine tool cover passive forces using a cover complex model

Hudec J., Kolar P., Sulitka M.

Journal of Machine Engineering

2009

Vol. 9, No. 2

70--80

The passive forces acting against the drive force are phenomena that influence dynamical properties and precision of linear axes equipped with feed drives. Covers are one of important sources of passive forces in machine tools. The paper describes virtual evaluation of cover passive forces using the cover complex model. The model is able to compute interaction between flexible cover segments and sealing wiper. The result is deformation of cover segments and wipers which is used together with measured friction coefficient for computation of cover total passive force. This resulting passive force is dependent on cover position. Comparison of computational results and measurement on the real cover is presented in the paper.

Coupled model of the spindle and machine tool frame

Kolar P., Sulitka M.

Journal of Machine Engineering

2009

Vol. 9, No. 2

32--44

Influence of the machine frame on the dynamic properties of spindle and tool is investigated using an example of a real machine tool. Model of the whole mechanical system is created as a coupled system of the tool, spindle and machine frame single submodels. Experimental verification of the model has shown a good match of the system critical frequencies and compliances. It has been proved that properties of the machine frame limit the dynamic properties at the tool tip especially in the case, if a compact tool is used.