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Influence of road excitation on thermal field characteristics of the water-cooled IWM

Feng Jie, Tan Di, Yuan Meng

Archives of Electrical Engineering

2021

Vol. 70, nr 3

689--704

The in-wheel motor is installed in wheels, and road excitation acts on the in-wheel motor directly through a wheel, which affects the flow field characteristics of the motor’s liquid cooling system, and affects the thermal field characteristics of the in-wheel motor. Aiming at this problem, the in-wheel motor drive system is taken as the research object in this paper. Firstly, the heat flow coupling analysis model of the in-wheel motor drive system is established by using the heat flow coupling theory. Then the vibration response of in-wheel motor stator and shell under different road excitation obtained from the previous study is taken as the load. Finally, thermal field characteristics of the water-cooled the in-wheel motor under different working conditions are studied, and the influence law of different speed and road grades on the thermal field characteristics is obtained. The results show that under the road excitation, the maximum temperature of each component of the in-wheel motor decreases due to the vibration effect of road excitation on the flow field of the cooling system, and the decrease of the stator and winding is the most obvious. Additionally, the higher the speed, the greater the road roughness coefficient, the greater the temperature drop of each component of the in-wheel motor. However, the thermal field distribution of local parts of the motor is relatively uneven under road excitation, which leads to greater thermal stress of the local parts and increases the risk of motor damage.