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Evaluation of Structural Powder Steel Properties after High-Temperature Thermomechanical Treatment and Finish Turning

Leksycki Kamil, Feldshtein Eugene, Maruda Radosław, Dyachkova Larisa, Szczotkarz Natalia, Zverko Alexandra

Advances in Science and Technology. Research Journal

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2024

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Vol. 18, no 1

26--35

EN

High-temperature thermo-mechanical processing (HTTMP) is a combination of plastic deformation and heat treatment operations. Such action makes it possible to increase metal mechanical properties resulting from both mechanical strengthening and heat treatment. As a result, it is possible to achieve high complex of operating characteristics of different types of steel and other alloys. However, there is a lack of information on the applicability of HTTMP of powder steel. These types of steel are very effective substitutes for traditional structural steel but are characterized by poor mechanical properties. This study considers the possibility of using HTTMP for powder steel frame additionally infiltrated by bronze with MoS2 addition to increase mechanical properties of the materials studied. Steel infiltrated, infiltrated and then hardened, infiltrated and then HTTMP treated with strain rates of 30, 50 and 70% were compared. The microstructural properties and hardness of the materials before machining were studied as well as the cutting forces and surface topography of those materials after turning with AH8015 carbide inserts. Cutting forces tests were realized with vc = 157 m/min, f = 0.25 mm/rev and ap = 0.25 mm. Surface topography tests were carried out with vc = 157 m/min, f = 0.25 mm/rev and ap = 0.25 mm. Constant cutting parameters were used to eliminate the effects of rest factors. It was found that the lowest cutting forces (Fc, Fp and Ff), surface roughness parameters (Sa and Sq) and small areas with single high peaks on the machined surface were obtained for infiltrated powder steel with subsequent HTTMP machining under 50% strain rate.

2

Evaluation of the Surface Topography of Ti6Al4V Alloy after the Finish Turning Process under Ecological Conditions

Maruda Radosław W., Leksycki Kamil, Wojciechowski Szymon, Feldshtein Eugene, Łukaszewicz Andrzej

Advances in Science and Technology. Research Journal

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2023

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Vol. 17, no 2

63--70

EN

This paper describes findings in the surface topography of Ti6Al4V alloy after finish turning process under dry and MQL (minimum quantity lubrication) machining. The research was fulfilled in the range of variable feeds per revolution of 0.005-0.25 mm/rev and cutting speeds of 40-100 m/min using the depth of cut of 0.25 mm that fits finish processing conditions. The test plan was developed on the way to use the Parameter Space Investigation (PSI) method. The topography features were measured by a Sensofar S Neox optical profilometer using the Imaging Confocal Microscopy technique. Ra parameters and surface roughness profiles as well as 2D images and contour maps were analyzed. Under the studied machining conditions, lower Ra roughness parameters are obtained in the feed rate of 0.005-0.1 mm/rev and cutting speeds of 40-60 m/min. In comparison with dry machining, up to 17% reduction in Ra parameter values was obtained using the MQL method and vc = 70 m/min and f = 0.127 mm/rev as well as vc = 47.5 m/min and f = 0.22 mm/rev. Depending on the machining conditions, peaks and pits as well as feed marks typical for the turning process are observed on the machined surfaces.

3

Effects of Hard Oxides Reinforcing of Iron-Based MMCs on the Surface Topography Features after Finish Turning

Maruda Radosław, Leksycki Kamil, Feldshtein Eugene, Sąsiadek Eryk, Szczotkarz Natalia, Odważna Magdalena, Ochał Kamil, Gradzik Andrzej

Advances in Science and Technology. Research Journal

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2023

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Vol. 17, no 1

15--22

EN

Effects of Hard Oxides Reinforcing of Iron-Based MMCs on the Surface Topography Features after Finish Turning

4

Analysis of Power Grid Parameters Depending on the Variable Concentration and Size of Copper Nanoparticles and Aerosol Formation Parameters in the Minimum Quantity Lubrication Method During Turning of Ti6Al4V Titanium Alloy

Szczotkarz Natalia, Maruda Radosław, Leksycki Kamil, Feldshtein Eugene, Wojciechowski Szymon, Jurczak Paweł, Waligóra Michał

Advances in Science and Technology. Research Journal

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2023

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Vol. 17, no 6

315--324

EN

Titanium alloys belong to the group of difficult-to-cut materials, machining of which leads to a number of challenges including large thermal loads on the cutting inserts and difficulties in obtaining a high quality machined surface. Great cutting forces, in turn, result in increased energy consumption. Therefore, it becomes important to attempt to reduce the amount of power consumed during machining, which can be achieved, among other things, by reducing the value of the coefficient of friction in the cutting zone. This paper presents a study on the influence of the size as well as the Cu nanoparticle concentration added to cutting fluid in MQL method on the power grid parameters while turning of Ti6Al4V titanium alloy. In this research, nanoparticles of 22 nm and 65 nm at concentrations of 0.5 wt% and 0.75 wt% were used. Turning process was carried out with constant cutting parameters and variable aerosol formation parameters, i.e. mass flow rate of nanofluid and volumetric flow rate of air. Based on the study, the use of 22 nm nanoparticles at 0.5 wt% concentration is recommended to achieve the smallest monitored values of the power grid parameters. The statistical analysis revealed that, out of the aerosol formation parameters considered, both the air flow rate and nanofluid flow rate do not significantly affect the values of the analysed power network parameters. However, the most significant factor is the variable nanoparticle size.

5

Formation of Surface Topography During Turning of AISI 1045 Steel Considering the Type of Cutting Edge Coating

Szczotkarz Natalia, Maruda Radosław W., Dębowski Daniel, Leksycki Kamil, Wojciechowski Szymon, Khanna Navneet, Królczyk Grzegorz M.

Advances in Science and Technology. Research Journal

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2021

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Vol. 15, no 4

253--266

EN

The paper presents evaluation of the surface topography obtained after turning of AISI 1045 steel with the use of cemented carbide tools diversified in terms of applied titanium-based coatings. During the research, three types of coatings deposited with the PVD method on a P25 sintered carbide insert were compared: nitride-titanium TiN, nitride-aluminum-titanium TiAlN and carbon-titanium TiC in a wide range of variable cutting speeds 125 - 325 m/min and variable feeds 0.05 - 0.25 mm/rev. The quality of the machined surface was assessed on the Sensofar S neox System optical profile meter using the confocal method. The paper presents the results of 3D parameters, contour maps, isometric views and material ratio curves. The surface topography analysis showed that for the TiAlN coated insert, lower surface roughness parameters were observed in the range of lower cutting speeds and higher feeds, while for higher cutting speeds, lower values of the selected 3D parameters were found for the insert with TiC coating. For the insert with TiC coating, the most even distribution of the valleys and ridges of the machined surface roughness was also observed. The research results determined the range of cutting parameters that allow the selection of the appropriate type of titanium-based coating when machining AISI 1045 steel.

6

On the analysis of chip shaping after finishing turning of Ti6Al4V titanium alloy under dry, wet and MQL conditions

Leksycki Kamil, Feldshtein Eugene

Archives of Mechanical Technology and Materials

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2019

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Vol. 39

36--40

EN

The shape and type of chip give general information about the cutting process. This paper presents the results of testing the shape and type of chips of Ti6Al4V titanium alloy after it finishes turning. The process was carried out under dry, wet and MQL (Minimum Quantity Lubrication) conditions at variable cutting speeds and feed rates and a constant depth of cutting. For planning the tests, the PSI (Parameter Space Investigation) method was used, which allows the experiment to be carried out while minimizing the number of experience points. It was found that the cutting speed and feed affect the type and shape of the chip, and clear differences were observed between dry and wet cooling conditions, and MQL conditions. During turning, the intensity of the cutting speed and feed influence on the chip compression ratio was changed. It was similar for dry and wet cooling conditions but smaller for MQL conditions. The purpose of this research is to analyze the chip shaping when Ti6Al4V titanium alloy finishes turning under dry, wet and MQL cooling conditions.