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Load capacity and design parameters of ball-type safetyoverrunning clutch with inclined grooves sides

Protsenko Vladyslav, Malashchenko Volodymyr, Kłysz Sylwester, Nastasenko Valentyn, Babiy Mykhaylo, Avramenko Oleksiy

Diagnostyka

2022

Vol. 23, No. 4

art. no. 2022403

Article deals with safety-overrunning clutches for mechanical transmissions. Modern design of safetyoverrunning clutch with grooves sides inclined to semi-coupling radius has been described and researched in the article. It has practical value for creation modular-type machines. On the basis of the theoretic studies, the expressions for obtaining the main specific operation parameters have been proposed: rating torque, beginning and ending operation torques. As the result of the studies, the equations for estimation the clutch main operation characteristics have been received - rating torque exceeding coefficient, coefficients of clutch accuracy and sensitivity. On account of modeling and comparison with clutch where grooves sides are parallel to the radius made a number of important conclusions. The analysis performed demonstrates that clutches with inclined to radius grooves sides in general have higher operation characteristics compared with clutches with parallel to radius grooves sides, particularly higher accuracy coefficient and lower rating torque exceeding coefficient. Obtained results make it possible to recommend for highly loaded large-mass systems clutches with low values of grooves to clutch axe and grooves sides to radius inclination angles, because it provides balls contact with plane sides grooves surfaces and through this allows to decrease contact stresses compared with clutches with grooves sides parallel to radius; allows to provide high load capacity with low rating torque exceeding in overload mode; in clutches with inclined to radius grooves sides friction impact manifests less in operation with high rotation frequency.

Force parameters and operating characteristics of safety-overrunning balltype clutch

Malashchenko Volodymyr, Protsenko Vladyslav, Kłysz Sylwester, Nastasenko Valentyn, Babiy Mykhaylo

Diagnostyka

2021

Vol. 22, No. 3

43--50

Article deals with the field of machinery, namely with the protecting of devices for mechanical driving systems. New construction of safety-overrunning clutch, operating on gearing principle, where safety and overrunning parts are mutually integrated, has been proposed and studied in the article. It has practical importance for building, based on modular principles, machines. As the result of the theoretic studies, the expressions to calculate the following specific clutch torques have been obtained: rating torque, torques of beginning and ending of operation. On the basis of the mentioned studies, the expressions to estimate the clutch main operation characteristics have been obtained - nominal torque exceeding coefficient, accuracy and sensitivity coefficients. These expressions are practically important for proposed clutch calculations. The analysis performed demonstrates that in order to increase the clutch load capacity, the grooves must be made with less inclination angles to clutch axis. Obtained results indicate the advisability of installing the clutch on low-speed shafts. It is shown that the clutch overload sensitivity could be increased by the reduction of the spring rigidity. The calculations performed also demonstrate that balls diameter reduction has a positive effect on the clutch operation parameters. Obtained expressions and numerical results are practically important for proposed clutch calculations. It is shown that in terms of the accuracy of operation, the studied coupling fully corresponds to the level of common and investigated designs of safety clutches.