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To explore a new route to produce metallic foams which results in a structure of closed micro porous. High energy milling is employed to incorporate particles of foaming agents in metallic powders to promote homogeneous distribution of micro gas bubbles during foaming. Design/methodology/approach: AA2014 powders were mixed with TiH2 particles as gas releasing agent, through high energy milling, producing composite powders. Powders were compacted and obtained compacted precursors were heated to promote foaming of the metal. Effect of processing conditions in the expansion of the metal, structural characteristics, density and mechanical properties under compression, of obtained foams was analyzed. Findings: Foaming composite powders of AA2014/TiH2 produced by high energy milling is a promising route to produce micro porous aluminium foams. The best foaming condition among the conditions investigated, occurs for the highest milling time (17 h) and highest heating rate (3°C/s) imposed during foaming, resulting in 140% of maximum expansion and foams with relative density of 0.44. Research limitations/implications: Main limitation of the proposed process is the long time required to produce composite powders by high energy milling, which can justify the process for specific purposes where micro porous are required. However, as all new development, further works can lead to the optimization of processing parameters, mainly concerning reduction of processing time, to make the process compatible to wider industrial applications. Practical implications: New products can be developed for specific applications requiring porous with micro scale. Originality/value: The use of the foaming agent structurally incorporated in the metal powder to produce precursors for foaming is original.
Wydawca
Rocznik
Tom
Strony
5--15
Opis fizyczny
Bibliogr. 19 poz.
Twórcy
autor
- Faculty of Mechanical Engineering, State University of Campinas, SP, Brazil
autor
- IFSP - Federal Institute of Education, Science and Technology, SP, Brazil
Bibliografia
- 1. T. Hipke, J. Hohlfeld, S. Rybandt, Functionally Aluminum Foam Composites for Building Industry, Procedia Materials Science 4 (2014) 133-138.
- 2. R. Nowosielski, A. Kania, M. Spilka, Development of ecomaterials and materials technology, Journal of Achievements in Materials and Manufacturing Engineering 21 (2007) 27-30.
- 3. J.A. Reglero, E. Solorzano, M.A. Rodriguez-Perez, J.A. de Saja, Design and testing of an energy absorber prototype based on aluminum foams, Materials & Design 31 (2010) 1-6.
- 4. A. Leonov, Cellular structure for catalysts and filters, Met Foam, Berlin - Germany, 2003,47-50.
- 5. J. Banhart, Aluminium foams for lighter vehicles, International Journal of Vehicle Design 37 (2005) 114-125.
- 6. W. Azzi, W.L. Roberts, A. Rabiei, A study on pressure drop and heat transfer in open celi metal foams for jet engine applications, Materials & Design 28 (2007) 569-574.
- 7. J.A. Reglero, M.A. Rodriguez-Perez, E. Solórzano, J.A. de Saja, Aluminium foams as a filier for leading edges: Improvements in the mechanical behaviour under bird strike impact tests, Materials & Design 32 (2011)907-910.
- 8. Byakova, Y. Bezim’yanny, S. Gnyloskurenko, Takashi Nakamura, Fabrication Method for Closed-cell Aluminium Foam with Improved Sound Absorption Ability, Procedia Materials Science 4 (2014) 9-14.
- 9. T. Fukui, Y. Nonaka, S. Suzuki, Fabrication of Al-Cu- Mg Alloy Foams Using Mg as Thickener through Melt Route and Reinforcement of Celi Walls by Heat Treatment, Procedia Materials Science 4 (2014) 33-37.
- 10. M. Shiomi, S. hnagama, K. Osakada, R. Matsumoto, Fabrication of aluminium foams from powder by hot extrusion and foaming, Journal of Materials Processing Technology 210 (2010) 1203-1208.
- 11. E. Grovclk, M. Nosko, P.Ś. Sr., Ś. Nagy, M. Ćavojsky, F. Simanćlk, J. Jerz, Effect of the TiH2 pre-treatment on the energy absorption ability of 6061 aluminium alloy foam, Materials Letters 148 (2015) 82-85.
- 12. Duarte, M. Ofiveira. Aluminium alloys foams: Production and Properties Powder Metallurgy, Intech Rijeka (2012) 47-72.
- 13. N. Babcsan, J. Banhart, D. Leitlmeier, Metal foams- manufacture and physics of foaming, Hahn-Meitner Institute, Berlin, Germany, ARC Leicht metalikom petenzzentrum Ranshofen GmbH, Austria, 2005.
- 14. V. Gergely, T.W. Clyne Drainage in standing liąuid metal foams: modelling and experimental observations, Acta Materialia 52 (2004) 3047-3058.
- 15. L.A. Dobrzański, M. Kremzer, M. Adamiak, The influence of reinforcement shape on wear behaviour of aluminium matrix composite materials, Journal of Achievements in Materials and Manufacturing Engineering 42 (2010) 26-32.
- 16. W. Pilarczyk, R Nowosielski, A. Pilarczyk, P. Sakiewicz, A production attempt of Ni50Ti50 and Ni52Ti41Nb7 alloys by mechanical alloying method, Archives of Materials Science and Engineering 47/1 (2011) 19-26.
- 17. J.B. Fogagnolo, M.H. Robert, J.M. Torralba, Mechanically alloyed A1N particie reinforced Al 6061 matrix composites: Powder processing, consolidation and mechanical strength and hardness of as-extruded materials, Materials Science and Engineering A 426 (2006) 85-94.
- 18. S. Esmaeelzadeh, A. Simchi, D. Lehmhus, Effect of ceramic particie addition on the foaming behavior, celi structure and mechanical properties of P/M AlSi7 foam, Materials Science and Engineering A 424 (2006) 290-299.
- 19. D.P. Papadopoulos, I.Ch. Konstantinidis, N. Papana- stasiou, S. Skolianos, H. Lefakis, D.N. Tsipas, Mechanical properties of Al metal foams, Materials Letters 58 (2004) 2574-2578.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-d0c05af9-95f6-458f-82b3-c0755be2068c