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Stability analysis of hybrid Al2O3-TiO2 nano-cutting fluids

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: This paper is to study the stability of the current combination of hybrid nano-cutting fluids due to the recent progress in the analysis of nano-cutting fluids, such as the assessment methods for the stability of nano-cutting fluids, have revealed that instability is a common problem associated with nano cutting fluids. Design/methodology/approach: Five samples of 0.001 vol% that are suitable to be tested at UV-Vis machine, Al2O3–TiO2 hybrid nano-cutting fluid was prepared using a one-step process with the help of a magnetic stirrer to stir for 30 minutes with different sonication time to determine the best or optimum sonication time for this hybrid nano-cutting fluid. Stability of nano-cutting fluids was analyses using UV–Vis spectrophotometer (0.001%, 0.0001%, 0.00001%), visual sedimentation (1%, 2%, 3%, 4%), TEM photograph capturing techniques (2%) and zeta potential analysis (0.001%, 0.00001%), that used different volume concentration that is suitable for each type of stability analysis. Findings: The stability analysis reveals that the best sonication time is 90 minutes, and the UV-vis spectrophotometer shows the stability of all samples is above 80% during a month compared to the initial value. Further, visual sedimentation shows good stability with minimum sedimentation and colour separation only. The zeta potential value also shows great stability with a value of 37.6 mV. It is found that the hybrid nano-cutting fluid is stable for more than a month when the nano is suspended in the base fluid of conventional coolant. Research limitations/implications: The result in this paper is based on the experimental study of Al2O3-TiO2/CNC coolant base hybrid nano-cutting fluid for a month. However, to further validate the results presented in this paper, it is recommended to prolong the stability assessment time for six months for longer shelf life. Practical implications: The finding of this experimental study can be useful for high-precision product machining using similar CNC coolants, especially for aircraft and airspace applications for machining parts. Originality/value: No thorough stability assessment using all four types of stability analysis is done on Al2O3-TiO2/CNC Coolant base hybrid nano cutting fluid.
Rocznik
Strony
5--12
Opis fizyczny
Bibliogr. 22 poz.
Twórcy
autor
  • Faculty of Engineering Technology, University College TATI (UC TATI), 24000 Kemaman Terengganu, Malaysia
  • Faculty of Engineering Technology, University College TATI (UC TATI), 24000 Kemaman Terengganu, Malaysia
autor
  • Faculty of Engineering Technology, University College TATI (UC TATI), 24000 Kemaman Terengganu, Malaysia
  • Faculty of Engineering Technology, University College TATI (UC TATI), 24000 Kemaman Terengganu, Malaysia
  • Faculty of Engineering Technology, University College TATI (UC TATI), 24000 Kemaman Terengganu, Malaysia
autor
  • Department of Mechanical Engineering, College of Engineering, Universiti Malaysia Pahang, Lebuhraya Tun Razak, 26300 Gambang Kuantan, Pahang, Malaysia
Bibliografia
  • [1] J. Kopac, Achievements of sustainable manufacturing by machining, Journal of Achievements in Materials and Manufacturing Engineering 34/2 (2009) 180-187.
  • [2] A.K. Sharma, R.K. Singh, A.R. Dixit, A.K. Tiwari, Characterization and experimental investigation of Al2O3 nanoparticle based cutting fluid in turning of AISI 1040 steel under minimum quantity lubrication (MQL), Materials Today: Proceedings 3/6 (2016) 1899-1906. DOI: https://doi.org/10.1016/j.matpr.2016.04.090
  • [3] S.M. Agrawal, N.G. Patil, Experimental study of non edible vegetable oil as a cutting fluid in machining of M2 Steel using MQL, Procedia Manufacturing 20 (2018) 207-212. DOI: https://doi.org/10.1016/j.promfg.2018.02.030
  • [4] M. Hussain, K. Taraman, A. Filipovic, I. Garrn, Experimental study to analyse the workpiece surface temperature in deep hole drilling of aluminium alloy engine blocks using MQL technology, Journal of Achievements in Materials and Manufacturing Engineering 31/2 (2008) 485-490.
  • [5] S. Thamizhmanii, S. Saparudin, S. Hasan, Analyses of surface roughness by turning process using Taguchi method, Journal of Achievements in Materials and Manufacturing Engineering 20/1-2 (2007) 503-506.
  • [6] P.C. Mukesh Kumar, K. Palanisamy, V. Vijayan, Stability analysis of heat transfer hybrid/water nanofluids, Materials Today: Proceedings 21 (2020) 708-712. DOI: https://doi.org/10.1016/j.matpr.2019.06.743
  • [7] O. Gulzar, A. Qayoum, R. Gupta, Photo-thermal characteristics of hybrid nanofluids based on Therminol-55 oil for concentrating solar collectors, Applied Nanoscience 9/5 (2018) 1133-1143. DOI: https://doi.org/10.1007/s13204-018-0738-4
  • [8] O. Gulzar, A. Qayoum, R. Gupta, Experimental study on thermal conductivity of mono and hybrid Al2O3- TiO2 nanofluids for concentrating solar collectors, International Journal of Energy Research 45/3 (2020) 4370-4384. DOI: https://doi.org/10.1002/er.6105
  • [9] A. Redhwan, W. Azmi, M. Sharif, N. Zawawi, R. Mamat, Sonication time effect towards stability of Al2O3/PAG and SiO2/PAG nanolubricants, Journal of Mechanical Engineering 5/1 (2018) 14-27.
  • [10] M. Sharif, W. Azmi, A. Redhwan, N. Zawawi, R. Mamat, Improvement of nanofluid stability using 4-step UV-vis spectral absorbency analysis, Journal of Mechanical Engineering 4/2 (2017) 233-247.
  • [11] M.I.H.C. Abdullah, A. Othman, R. Abdullah, M.F. Abdollah, Optimization on the Nanoparticles Stability in Liquid Phased Condition by Using Taguchi Analysis, Journal of Advanced Research in Fluid Mechanics and Thermal Sciences 61/1 (2019) 129- 139.
  • [12] O. Gulzar, A. Qayoum, R. Gupta, Experimental study on stability and rheological behaviour of hybrid Al2O3-TiO2 Therminol-55 nanofluids for concentrating solar collectors, Powder Technology 352 (2019) 436-444. DOI: https://doi.org/10.1016/j.powtec.2019.04.060
  • [13] Y. Shuang, M. John, D. Songlin, Experimental investi-gation on the performance and mechanism of graphene oxide nanofluids in turning Ti-6Al-4V, Journal of Manufacturing Processes 43/A (2019) 164-174. DOI: https://doi.org/10.1016/j.jmapro.2019.05.005
  • [14] R.K. Singh, A.K. Sharma, A.R. Dixit, A.K. Tiwari, A. Pramanik, A. Mandal, Performance evaluation of alu-mina-graphene hybrid nano-cutting fluid in hard turning, Journal of Cleaner Production 162 (2017) 830-845. DOI: https://doi.org/10.1016/j.jclepro.2017.06.104
  • [15] S.Z. Ariffin, A.A.M. Redhwan, A. Arifuddin, A.R.M. Aminullah, M.S. Azim, W. Nughoro, A.M. Syafiq, A.M. Efendee, Performance Evaluation of Titanium Dioxide (TiO2) Nano Cutting Fluids in CNC Turning of Aluminium Alloy (AL319) via Minimum Quantity Lubricant (MQL) Technique, IOP Conference Series: Materials Science and Engineering 1068/1 (2021) 012019. DOI: https://doi.org/10.1088/1757- 899X/1068/1/012019
  • [16] W. Yu, H. Xie, A review on nanofluids: preparation, stability mechanisms, and applications, Journal of Nanomaterials 2012 (2012) 435873. DOI: https://doi.org/10.1155/2012/435873
  • [17] A. Faheem, T. Husain, F. Hasan, Q. Murtaza, Effect of nanoparticles in cutting fluid for structural machining of Inconel 718, Advances in Materials and Processing Technologies (2020) 1-18 (online first). DOI: https://doi.org/10.1080/2374068x.2020.1802563
  • [18] K.A. Hamid, W.H. Azmi, M.F. Nabil, R. Mamat, K.V. Sharma, Experimental investigation of thermal conductivity and dynamic viscosity on nanoparticle mixture ratios of TiO2-SiO2 nanofluids, International Journal of Heat and Mass Transfer 116 (2018) 1143- 1152. DOI: https://doi.org/10.1016/j.ijheatmasstransfer.2017.09.087
  • [19] A. Asadi, M. Asadi, M. Siahmargoi, T. Asadi, M. Gholami Andarati, The effect of surfactant and sonication time on the stability and thermal conductivity of water-based nanofluid containing Mg(OH)2 nanoparticles: An experimental investigation, International Journal of Heat and Mass Transfer 108/A (2017) 191-198. DOI: https://doi.org/10.1016/j.ijheatmasstransfer.2016.12.022
  • [20] T. Zhang, Q. Zou, Z. Cheng, Z. Chen, Y. Liu, Z. Jiang, Effect of particle concentration on the stability of water-based SiO2 nanofluid, Powder Technology 379 (2021) 457-465. DOI: https://doi.org/10.1016/j.powtec.2020.10.073
  • [21] S. Sharif, I.O. Sadiq, N.M. Yusof, A.S. Mohruni, A Review of Minimum Quantity Lubrication Technique with Nanofluids Application in Metal Cutting Operations, International Journal on Advanced Science, Engineering and Information Technology 7/2 (2017) 587-593. DOI: https://doi.org/10.18517/ijaseit.7.2.2141
  • [22] I.M. Mahbubul, Stability and Dispersion Characterization of Nanofluid, in: Preparation, Characterization, Properties and Application of Nanofluid, William Andrew, Norwich, NY, 2019, 47-112. DOI: https://doi.org/10.1016/B978-0-12-813245-6.00003-4
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-0bbdb12a-dffc-4541-9e30-7219ab622558
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