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Reason analysis of welded joints cracking in membrane wall elements as a basis for manufacturing technology selection of the evaporator collector with new generation low-alloy bainitic steel for boilers with supercritical working parameters

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Purpose: The aim of the study was to evaluate crack sensibility of low-alloy bainitic steel 7CrWVNb9-6 ( P23 ) and 7CrMoVTiB10-10 (P24) after welding on the basis of the results of welded gas-tight tubular wall elements and to propose changes in the manufacturing technology of the evaporator collector with supercritical working parameters of that steel group. Design/methodology/approach: On the basis of out carried macroscopic, microscopic researches in SEM using EBSD technique and material hardness measurements of circumferential and fillet welded joints the places of occurrence and the character of occurring cracks have been determined. Findings: The influence of flat bars forms, welding parameters, the nature of joint penetration on crack sensibility in circumferential and fillet welded joints of membrane walls of the evaporator collector made of new generation low-alloy bainitic steels for power engineering intended for use in boilers with supercritical working parameters. Practical implications: Obtained results and out carried reason analysis of cracking of welded joints of membrane walls made of new generation low-alloy bainitic steels for power engineering allowed to propose three ways of conduct as far as changes and selection of manufacturing technologies of evaporator collector reducing or eliminating crack sensibility of welded joints. Originality/value: The applied methodology, adopted procedure and proposed changes in the manufacturing of membrane walls, installation and repair of the evaporator collector with supercritical parameters made of new generation low-alloy bainitic steels for power engineering will be used by manufacturers in modifying and developing new applied technologies of manufacturing those elements.
Rocznik
Strony
5--14
Opis fizyczny
Bibliogr. 32 poz.
Twórcy
  • Institute for Ferrous Metallurgy, ul. K. Miarki 12, 44-100 Gliwice, Poland
Bibliografia
  • [1] A. Hernas, J. Dobrzanski, Lifetime and damage of boilers and turbines components, Publishing House Silesian University of Technology, Gliwice 2003 (in Polish).
  • [2] A. Maciosowski, J. Dobrzański, A. Zieliński, Mechanical and creep testing of new steel and welds for critical elements of friendly Power Plant, Report No2 SPB/COST/96/2006, Cost 536, Gliwice, 2006.
  • [3] A. Maciosowski, J. Dobrzański, A. Zielinski, Mechanical and creep testing of new steel and welds for critical elements of friendly Power Plant. Report No3 SPB/COST/96/2006. Cost 536, Gliwice, 2007.
  • [4] F. Masuyama, Steam plant material developments in Japan. Proceedings of the 6th International Conference on Materials for Advanced Power Engineering 1998, Liege, Belgium, 1998.
  • [5] J.C. Vaillant, B. Vandenberghe, Z. Zakine, J. Gabrel, W. Bendick, F. Deshayes, The T23/P23 Book, Vallourec and Mannesmann Tubes, 2006.
  • [6] F. Deshayes, W. Bendick, K. Haarmann, J.C. Vaillant, Vallourec Research Center, Manesmann research Institute, Vallourec-Manesmann Tubes - New 2-3%Cr Steel Grades for Waterwall Panels and Superheaters raport COST 501 -Liege, 1998.
  • [7]H. Heuser, Filler metals for welding of T/P23 and T/P24; Proceedings of the Science and Technology Conference, Rudy Raciborskie, 2009.
  • [8]J. Dobrzański, A. Hernas, A. Zieliński, Microstructure and properties of new creep-resistance ferritic steels in Materials and Technology for Construction of Supercritical Boilers and Waste Plants, SITPH, Katowice, 2009, 47-101 (Polish).
  • [9]Dobrzański J., Fudali S., Pasternak J., Zabłocki W.: Experiences in the possibility of using T/P24 and VM12 steel in national conditions. Scientific and Technical Conference. Rudy Raciborskie (2007) (in Polish).
  • [10]J. Dobrzanski, A. Zieliński, M. Sroka, Structure, properties and method of the state evaluation of low-alloyed steel T23 (HCM2S) worked in creep conditions, Proceedings of the 11th International Scientific Conference CAM3S, Gliwice-Zakopane, 2005.
  • [11]A. Zieliński, Structure and properties of welded joint of T23 steel components used for pressure supercritical boilers. XXXIII School of Materials Science and Engineering, Cracow-Ustron, 2005.
  • [12]J. Dobrzański, J. Pasternak, Properties and application of welded joints in heat resisting bainitic and martensitic steels, Proceedings of the 25th International Conference “Welding 2008”, Subotica 406 (2008) 137.
  • [13]J. Dobrzanski, A. Zieliński, A. Maciosowski, Long-term creep tests of new generation steels for power plants, IMŻ Works 3 (2005) 44-48 (in Polish).
  • [14]J. Dobrzański, A. Zielinski, M. Sroka, Microstructure, properties investigation and methodology of the state evaluations of T23(2.25Cr-0.3Mo-1.6W-V-Nb) steel in boilers application, Journal of Achievements in Materials and Manufacturing Engineering 32/2 (2009) 142-153.
  • [15]J. Dobrzański, J. Pasternak, A. Zieliński, Evaluation of base material and welded joints designated for membrane wall components made from low-alloy steels in large boilermaker conditions, Proceedings of the 9th Liege Conference on Materials for Advanced Power Engineering, Liege, Belgium, 2010, 390-399.
  • [16]J. Dobrzański, Structure and properties of new bainitic and martensitic steel for power plants; Legal and technical construction and modernization of boilers, ordered paper, Materials of UDT Seminar, Publisher "Academy UDT" Training Center Office of Technical Inspection, Gliwice 2010 (in Polish).
  • [17]J. Dobrzanski, J. Pasternak, Possibility of application of new bainitic steels on evaporator tubes in supercritical boilers by large domestic manufacturers, Current Problems of the Construction and Operation of Boilers, IMiUE Works, Silesian University of Technology 23/1 (2009) 127-152 (in Polish).
  • [18]J. Dobrzański, Radwański K., The influence of initial state of 7CrMoVTiB10-10 (T24) steel on quality of welded joints of gas tight water walls for bolilers operating at supercritical parameters, Power Engineering, Thematic Issue XXI (2010) 40-44 (in Polish).
  • [19]J. Dobrzański, J. Pasternak, Properties selection and evaluation of welded joints made of new generation creep-resisting steel - a decisive factor accounting for reliability and safety of the power equipment, Welding in the World 52 (2008) 429-436.
  • [20]J. Dobrzański, A. Zieliński, H. Paszkowska, K. Radwański, Optimization of the selection of materials, manufacturing technologies and repair of gas tight water walls occurring in boilers with supercritical parameters with particular emphasis on research on 7CrMoVTiB10-10 (T24) steel, Institute for Ferrous Metallurgy Report No. B0 1281, Gliwice, 2010 (in Polish).
  • [21]M. Zemann, M. Łomozik, J. Brózda, Cracks in welds of membrane walls made of 7CrMoVTiB10-10 (T24) steel case studies and research results, IS Report, 2010 (in Polish). [22]M. Zemann, M. Łomozik, Research suitability for welding of T/P24 steel used for boiler building for conventional power engineering, IS Report, 2010 (in Polish).
  • [23]J. Dobrzański, J. Pasternak, Reliability and safety of the power equipment in respect of properties evaluation of welded joints made from new generation creep-resisting steels, ASME, Pressure Vessels and Piping Division PVP, Vol. 6, Part B, 2010, 1717-1730.
  • [24]J. Dobrzański, J. Pasternak, Mechanical properties and structure of low alloy steels 7CrWVNb9-6 and 7CrMoVTiB10-10 for elements of evaporator collector for boilers operating at supercritical parameters, Proceedings of the Power Welding Conference, 2011 (in Polish).
  • [25]A. Zieliński, J. Dobrzański, Properties and structure of the base material and welded joints of thick-walled elements made of 7CrMoVTiB10-10 steel after long-lasting annealing 58/1 (2012) 5-12 (in Polish).
  • [26]J. Dobrzański, A. Zieliński, Influence of long-term annealing at work temperature to change of the properties and structure of the base material and welded joints of 7CrMoVTiB10-10 steel for elements of the membrane walls of boilers with supercritical working parameters, PIRE, 2011 (in Polish).
  • [27]S. Fudali, J. Hajda, Assessment of basic materials, fillermetal and the technology of gas-tight water walls made of 7CrMoVTiB10-10 steel, Proceedings of the 9th Scientific and Technical Conference "Directions of development of energy technologies, Słok k/Belchatów, 2012 (in Polish).
  • [28]Standard PN-EN 10216-2, Seamless steel tubes for pressure purposes. Technical conditions of delivery. Part 2: Non-alloy and alloy steel with specified elevated temperature properties, Warsaw, 2009 (in Polish).
  • [29]A. Wroclawski, A. Bernacik, J. Dobrzanski, K. Śniegoń, K. Mandybur, P. Miliński, B. Doniec, Steel characteristics, steels for work at elevated and reduced temperatures, steels for power engineering, Series D, Volume I, Part 1, Publishing House Śląsk, 1978 (in Polish). [30]Y. Ito, K. Bessyo, Cracking Parameter of High Strength Steels Related to Heat Affected Zone Cracking, Journal of Japan Welding Society 37/9 (1968) 683-991.
  • [31]J. Dobrzański, Analysis of crack welded joints reasons of water walls in boiler chamber with supercritical work parameters on new generation bainitic low alloy steels, Chapter 9, A. Hernas, J. Pasternak (Eds.), The materials and technologies used in the construction of boilers with supercritical parameters of steam temperature to 700°C, Gliwice, 2013, 129-168 (in Polish).
  • [32]J. Dobrzański, Reason analysis of welded joints cracking joints in membrane wall elements as the basis for selection of the chemical composition of new generation of low-alloy bainitic steel on evaporator collectors for boilers vaporizing chamber boilers with supercritical working parameters, Archives of Materials Science and Engineering 64/2 (2013) 228-236.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-a941d617-6af1-4125-9551-37e9deaf1db8
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