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Model analysis of worm gear pair system using finite element analysis

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Spur gear, helical gear, worm gear, and bevel gear are all important components in industrial applications such as vehicles, pushes, conveyors, elevators, bowl mill, rolling mills, ribbon blender, machine tools, aeroplanes, and windmills. When various types of defects, such as wear, tooth breakage, corrosion, and scratches on bearings, appear in gearboxes, normal machine function may be abruptly terminated. As a result, output and dependability suffer. As a result, several quality tracking and evaluation approaches have been adopted by companies. Finite element analysis (FEA) is one of the approaches. This research paper presents the FEA of a ribbon blender worm gear pair by using Ansys 18.0 to identify the weak gear of the worm gear pair, natural frequency, and deformation. Proe-5 utilized for creation of three-dimensional geometry of threaded worm and toothed worm wheels, as well as other related elements such as shafts and bearings. Steel is used for the worm, shaft, and bearing, whereas bronze is used for the worm wheel. Ansys 18.0 is implemented to carry out worm gear pair model analysis. The results demonstrate that the worm wheel had the most deformation when compared to the worm, and that the natural frequency is greater than the operational frequency of the worm gear pair. The findings of the research study, worm wheel deteriorate early than worm, model analysis plays a significant role in vibration monitoring of worm gear pair, and this work is valuable for further fault analysis of ribbon blender worm gearbox utilising vibration response.
Rocznik
Strony
1--15
Opis fizyczny
Bibliogr. 18 poz., fot., rys., tab., wykr.
Twórcy
  • Department of Mechanical Engineering, MET BKC Institute of Engineering, Nashik, INDIA
  • Department of Mechanical Engineering, Sandip Institute of Technology and Research Center, Nashik, INDIA
  • Department of Mechanical Engineering, Sandip Institute of Technology and Research Center, Nashik, INDIA
autor
  • Department of Mechanical Engineering, Sandip Institute of Engineering and Management, Nashik, INDIA
  • Department of Mechanical Engineering, Guru Gobind Singh College of Engineering and Research Center, Nashik, INDIA
Bibliografia
  • [1] Hassan A.R., Thanigaiyarasu G. and Ramamurti V. (2008): Effects of natural frequency and rotational speed on dynamic stress in spur gear.– World Academy of Science, Engineering and Technology, vol.6, No.12, pp.12-20, https://www.researchgate.net/publication/328759949.
  • [2] Kurbet R., Doddaswamy V., Amruth C.M., Kerur M.H. and Ghanaraja S. (2022): Frequency response analysis of spur gear pair using FEA.– Materials Today Proceedings, vol.52, No.4, pp.2327-2338, https://doi.org/10.1016/j.matpr.2021.12.517.
  • [3] Mailapalli R. and Sharief S.H. (2017): Design and assembly analysis of a worm-assembly in a gear box.– IJMETMR, vol.4, No.4, pp.85-95.
  • [4] Mailapalli H.G. and Maniya K.D. (2020): Experimental investigation of churning power loss of single start worm gear drive through optimization technique.– Materials Today Proceedings, vol.28, No.4, pp.2031-2038, https://doi.org/10.1016/j.matpr.2019.12.365.
  • [5] Hizarci B., Umutlu R.C., Kiral Z. and Ozturk H. (2021): Fault severity detection of a worm gearbox based on several feature extraction methods through a developed condition monitoring system.– SN Applied Sciences, vol.3, No.129, pp.129-140, https://doi.org/10.1007/s42452-020-04131-w.
  • [6] Waqar T. and Demetgul M. (2016): Thermal analysis MLP neural network based fault diagnosis on worm gears.– Measurement, vol.86, No.5, pp.56-66, https://doi.org/10.1016/j.measurement.2016.02.024.
  • [7] Karabacak Y.E., Ozmen N.G. and Ozmen L. (2020): Worm gear condition monitoring and fault detection from thermal images via deep learning method.– Maintenance and Reliability, vol.22, No.3, pp.544-556. https://doi.org/10.17531/ein.2020.3.18.
  • [8] Umutlu R.C., Hizarci B., Kiral Z. and Ozturk H. (2020): Classification of pitting fault levels in a worm gearbox using vibration visualization and ANN.– Sadhana Academy Proceedings in Engineering Sciences, vol.45, No.22, pp.1-13. https://doi.org/10.1007/s12046-019-1263.
  • [9] Londhe R.R., Shitole J. S. and Valkunde B.R. (2021): Bending stress analysis of worm wheel of winch machine gearbox using experimental and FE analysis. IJARIIE, vol.7, No.4, pp.2210-2229, https://doi.org/10.1016/j.matpr.2022.09.089.
  • [10] Honkalas R., Deshmukh B. and Pawar P. (2023): Investigation and analysis of existing design of worm and worm wheel of a gear motor used in a soot blower.– Materials Today Proceedings, vol.72, No.3, pp.904-910.
  • [11] Jibhakate R.A., Thakare P.S., Choudhari C.J. and Patil P. (2022): Estimation of natural frequencies of gear meshing system using modal analysis.– Springer Proceedings in Energy, vol.1, pp.893-902. https://link.springer.com/chapter/10.1007/978-981-16-6875-3_71.
  • [12] Bhat J.S., Sonawane B.U. and Desai M.R. (2020): Finite element analysis of tribological properties of worm gear under wet condition.– IJAST, vol.29, No.8s, pp.5238-5243, http://sersc.org/journals/index.php/IJAST/article/view.
  • [13] Mohamed A.S., Sassi S. and Paurobally M.R. (2018): Model-based analysis of spur gears dynamic behavior in the presence of multiple cracks.– Shock and Vibration, vol.2018, No.1, pp.1-21, https://doi.org/10.1155/2018/1913289.
  • [14] Maheedhara S.S. and Pourboghrat F. (2007): Finite element analysis of composite worm gears.– JTCM, vol.20, No.1, 27-51, DOI: 10.1177/0892705707068818.
  • [15] Patil P.J., Patil M.S. and Joshi K.D. (2017): Dynamic state or whole field analysis of helical gear.– J. Inst. Eng. India Ser. C, vol.100, pp.37-42, DOI 10.1007/s40032-017-0389-3.
  • [16] Dr. Ganesh E.N. (2022): Simulation of the 3d model of worm gear using finite element analysis.– Global Journal of Research in Engineering & Computer Sciences, vol.2, pp.1-6. DOI: 10.5281/zenodo.6386441.
  • [17] Tao Z., Chen H., Zhang X. and Jiang Y. (2021): Failure analysis of worm gear in worm transmission.– Journal of Physics: Conference Series, vol.1965, pp.1-9, doi:10.1088/1742-6596/1965/1/012132.
  • [18] Bhandari V.B. (2009): Design of Machine Element, 2nd ed.– Tata McGraw-Hill, New Delhi, India.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-650a13c3-eab0-4a94-aa5c-3c1ee1983649
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