Identyfikatory
Warianty tytułu
Języki publikacji
Abstrakty
In a previous report, FEM (Finite Element Method) thermal simulation technology with 4 virtual models which are a virtual intake model, a virtual exhaust model, a virtual heat transfer model and a virtual convection model has been developed for analysis of the phenomenon of heat build-up in the enclosure. On the other hand, the heat from the internal heat source is transferred to the air in the enclosure and the warmed air causes thermal deformation of the machine structure, resulting in extremely complex thermal deformation. Therefore, in this research, thermally insensitive structure regarding a bench lathe with enclosure was considered by the previously proposed FEM thermal simulation. At first, an algorithm for the creation of thermally insensitive structure regarding the bench lathe with enclosure was considered. Then, the bench lathe with thermally insensitive structure was designed and evaluated using FEM thermal simulation. It is concluded from the result that (1) thermal deformation due to warmed air in the enclosure was identified, (2) the proposed structure can achieve a high degree of accuracy.
Czasopismo
Rocznik
Tom
Strony
5--18
Opis fizyczny
Bibliogr. 16 poz., rys., tab.
Twórcy
autor
- Technical and Management Engineering, Sanjo City University, Japan
autor
- Department of Mechanical Engineering, Nagaoka University of Technology, Japan
Bibliografia
- [1] GRZESIK W., 2020, Modelling of Heat Generation and Transfer in Metal Cutting, Journal of Machine Engineering, 20/1, 24–33, https://doi.org/10.36897/jme/117814.
- [2] BRECHER C., HIRSCH P., WECK M., 2004, Compensation of Thermo-Elastic Machine Tool Deformation Based on Control Internal Data, CIRP Annals – Manufacturing Technology, 53/1, 299–304.
- [3] MARES M., HOREJS O., HORNYCH J., KOHUT P., 2011, Compensation of Machine Tool Angular Thermal Errors Using Controlled Internal Heat Sources, Journal of Machine Engineering, 11/4, 78–90.
- [4] LANG S., ZIMMERMANN N., MAYR J., WEGENER K., BAMBACH M., 2023, Thermal Error Compensation Models Utilizing the Power Consumption of Machine Tools, ICTIMT 2023, Springer, LNPE, 41–53, https://doi.org/10.1007/978-3-031-34486-2_4.
- [5] MAYR J., JEDRZEJEWSKI J., UHLMANN E., DONMEZ M.A., KNAPP W., HÄRTIG F., WENDT K., MORIWAKI T., SHORE P., SCHMITT R., BRECHER C., WURZ T., WEGENER K., 2012, Thermal Issues in Machine Tools, CIRP Annals – Manufacturing Technology, 61, 771–791, https://doi.org/10.1016/j.cirp. 2012.05.008.
- [6] PÖHLMANNP., MÜLLER J., Steffen IHLENFELDT S., 2024, Strategy for Compensation of Thermally Induced Displacements in Machine Structures Using Distributed Temperature Field Control, Journal of Machine Engineering, 24/3, 5-16, https://doi.org/10.36897/jme/189765.
- [7] Alexander GEIST A., YAQOOB M. F., FRIEDRICH C., NAUMANN C., IHLENFELDT S., 2024, Concept of Integrating a Hybrid Thermal Error Compensation into an Existing Machine Tool Control Architecture, Journal of Machine Engineering, 24/3, 32–46, https://doi.org/10.36897/jme/192866.
- [8] JEDRZEJEWSKI J., WINIARSKI Z., KWASNY W., 2020, Research on Forced Cooling of Machine Tools and Its Operational Effects, Journal of Machine Engineering, 20/2, 18–38, https://doi.org/10.36897/jme/122769.
- [9] MARES M., HOREJS O., FIALA S., HAVLIK L., STRITESKY P., 2020, Effects of Cooling Systems on the Thermal Behaviour of Machine Tools and Thermal Error Models, Journal of Machine Engineering, 20/4, 5–27, https://doi.org/10.36897/jme/128144.
- [10] JEDRZEJEWSKI J., MODRZYCKI W., 2007, Compensation of Thermal Displacement of High-Speed Precision Machine Tools, Journal of Mechanical Engineering, 7/1, 108–114.
- [11] NGOC H.V., MAYER J.R.R., BITAR-NUHME E., 2023, Deep Learning to Directly Predict Compensation Values of Thermally Induced Volumetric Errors, Machines, 11, 496, https://doi.org/10.3390/machines11040496.
- [12] TECHNISCHE UNIVERSITAT DRESDEN, 2016, A Systemic Approach to Solve the Conflict Between Power Efficiency, Accuracy and Productivity Demonstrated at the Example of Machining Production, Retrieved December 6, 2023 from https://transregio96.webspace.tu-dresden.de/index.php/thermo-energetic-design-of-machine-tools/.
- [13] GROSSMANN K., 2016, Thermo-Energetic Design of Machine Tools: A Systemic Approach to Solve the Conflict Between Power Efficiency, Accuracy and Productivity Demonstrated at the Example of Machining Production, Lecture Notes in Production Engineering, Springer, Softcover reprint of the original 1st ed., ISBN-10: 3319365460, ISBN-13: 978-3319365466, 1–272.
- [14] ETH ZURICH, 2012, Thermal Issues in Machine Tools – Research Collection (ethz.ch), Retrieved December 6, 2023 from https://www.research-collection.ethz.ch/handle/20.500.11850/59227.
- [15] ITO Y., 2021, The Untold Story of Machine Tools (Part II: Technology and Skill to Create Models Suitable for Machining Requirements – Importance of Know-How and “Instinct and Inspiration” Capturing the “Essence of Technology” in “Design and Manufacturing Technology” – 4), Machines and Tools, October 2021 issue, 116–126, (in Japanese).
- [16] TANABE I., SUZUKI N., ISHINO Y., ISOBE H., 2024, Development of FEM Thermal Simulation Technology for Machine Tool with Enclosures and its Application, Journal of Machine Engineering, 24/1, 17–28, https:doi.org/10.36897/jme/176716.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-e1f8cd4a-6c61-4c73-86dd-1cf9b52fe5a4
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