Surface irregularities as a complex signal of tool representation together with uneven displacement in respect to the workpiece

• Autorzy: Boryczko A. , Rytlewski W.

Identyfikatory

DOI

10.2478/mms-2014-0013

• Języki publikacji: EN

Abstrakty

EN

In a dynamic machining process, distortion in surface irregularity is a very complex phenomenon. Surface irregularities form a periodic representation of the tool profile with various kinds of disturbance in a broad range of changes in the height and length of the profile. To discern these irregularity disturbances, interactions of the tool in the form of changes perpendicular and parallel relative to the workpiece were analyzed and simulated. The individual kinds of displacement of the tool relative to the workpiece introduce distortions in the changes of height and length. These changes are weakly represented in standard height and length irregularity parameters and their discernment has been found through amplitude-frequency functions.

Słowa kluczowe

EN

surface irregularities; surface profile; tool profile; surface disturbances; tool displacements

• Wydawca: Komitet Metrologii i Aparatury Naukowej PAN
• Czasopismo: Metrology and Measurement Systems
• Rocznik: 2014
• Tom: Vol. 21, nr 1
• Strony: 133--144
• Opis fizyczny: Bibliogr. 15 poz., rys., wykr.

Twórcy

autor

Boryczko A.

• Gdańsk University of Technology, Faculty of Mechanical Engineering. G. Narutowicza 11/12, 80-233 Gdańsk, Poland

autor

Rytlewski W.

• Gdańsk University of Technology, Faculty of Mechanical Engineering. G. Narutowicza 11/12, 80-233 Gdańsk, Poland

Bibliografia

• [1] Sawabe, M., Fujimuma, N. (1978). Influence of Radial Motion on Form Error of Workpiece in Turning. Annals of the CIRP, 27(1), 505-509.
• [2] Castro, H.F.F. (2008). A method for evaluating spindle rotation errors of machine tools using a laser interferometer measurement. Measurement, 41, 526-537.
• [3] Sekar, M., Srinivas, J., Rama Kotaiah, K., Yang, S.H. (2009). Stability analysis of turning process with tailstock-supported workpiece. Int. J. Adv. Manuf. Technol., 43, 862-871.
• [4] Moon, K.S., Sutherland, J.W. (1994). The Origin and Interpretation of Spatial Frequencies in a Turned Surface Profile. J. of Eng. for Industry, 116, 340-347.
• [5] Zhang, G.M., Yerramareddy, S., Lee, S.M., Lu, S.C. (1991). Simulation of Surface Topography Formed During the Intermittent Turning Processes. J. of Dynamic Sys. Measurement and Control, (113), 273-279.
• [6] Lin, S.C., Chang, M.F. (1988). A study on the effects of vibrations on the surface finish using a surface topography simulation model for turning. Int. J. of Machine Tools and Manufacture, 38, 763-782.
• [7] Boryczko, A. (2010). Cylindrical surface irregularities presented by frequency spectra of relative tool displacement to the workpiece. Measurement, 43, 586-595.
• [8] Cheung, C.F., Lee, W.B. (2000). A theoretical and experimental investigation of surface roughness formation in ultra-precision diamond turning. Int. J. of Machine Tools and Manufacture, 40, 979-1002.
• [9] Whitehouse, D. J. (2002). Surfaces and their Measurement. Hermes Penton Ltd. London.
• [10] Fung, E.H.K., Yang S.M. (2001). An approach to on-machine motion error measurement of a linear slide. Measurement, 29, 51-62.
• [11] Costes, J.P., Moreau, V. (2011). Surface roughness prediction in milling based on tool displacement. Journal of Manufacturing Processes, 13, 133-140.
• [12] Wojciechowski, S. (2011). Machined surface roughness including cutter displacement in milling of hardened steel, Metrology and Measurement Systems, 18(3), 429-440.
• [13] Boryczko, A. (2011). Profile irregularities of turned surfaces as a result of machine tool interactions. Metrology and Measurement Systems, 18(4), 691-700.
• [14] Costes, J.P. (2013). A predictive surface profile model for turning based on spectral analysis, Journal of Materials Processing Technology, 213, 94-100.
• [15] Boryczko, A. (2002). Stereometry of turned surfaces in a frequency-domain formulation of irregularities. Metrology and Measurement Systems, 9(3), 261-271.