Simulation aided design of intelligent machine tool components

• Autorzy: Mohring H. C. , Wiederkehr P. , Leopold M. , Nguyen L. T. , Hense R. , Siebrecht T.
• Języki publikacji: EN

Abstrakty

EN

By integrating sensors and actuators, intelligent machine tool components can be realized, which allow the monitoring of machining processes and machine tool states and an active influencing of process conditions. In the design and layout of these intelligent machine tool components, their mechanical structure and the functional performance of the sensor and actuator sub-systems have to be optimized. As an example, a sensor and actuator integrated fixture system for clamping large but sensitive aerospace structural parts is presented here. In order to investigate the major influences of design approaches on the behaviour of the workpiece and fixture, especially with respect to vibrations and process stability during milling, multiple test rigs and prototypes for basic analyses and machining tests were developed and realized. Experimental and Finite Element Analysis (FEA) results are presented and discussed. Process simulations were conducted taking the dynamic behaviour of the clamped workpiece at different processing steps into account. This simulation can be used for predicting the limits of the process stability. An approach of sensor and actuator integration is described and test results are shown. The paper introduces a principle design and layout methodology for similar intelligent machine tool components.

Słowa kluczowe

EN

characteristic diagram based correction; structure model based correction; thermoelastic deformation; online enabled TCP correction machine tool; intelligent component; process simulation; layout methodology

• Wydawca: Wydawnictwo Wrocławskiej Rady FSNT NOT
• Czasopismo: Journal of Machine Engineering
• Rocznik: 2016
• Tom: Vol. 16, No. 3
• Strony: 5--33
• Opis fizyczny: Bibliogr. 74 poz., rys., tab.

Twórcy

autor

Mohring H. C.

• Otto-von-Guericke Univ. Magdeburg, Inst. of Manufacturing Technology and Quality Management (IFQ), Germany

autor

Wiederkehr P.

• TU Dortmund University, Institute of Machining Technology (ISF), Germany

autor

Leopold M.

• Otto-von-Guericke Univ. Magdeburg, Inst. of Manufacturing Technology and Quality Management (IFQ), Germany

autor

Nguyen L. T.

• Otto-von-Guericke Univ. Magdeburg, Inst. of Manufacturing Technology and Quality Management (IFQ), Germany

autor

Hense R.

• TU Dortmund University, Institute of Machining Technology (ISF), Germany

autor

Siebrecht T.

• TU Dortmund University, Institute of Machining Technology (ISF), Germany

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Uwagi

Opracowanie ze środków MNiSW w ramach umowy 812/P-DUN/2016 na działalność upowszechniającą naukę.