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Physical and reliability aspects of high-pressure ammonia water pipeline failures

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The paper concerns the problem of the occurrence of failures of the high-pressure ammonia water pipeline of the coke oven battery complex, which is affected by chemical and thermal factors as well as the operating pressure occurring during its use. Pipeline failures manifested themselves as leaks (leakage of the medium) due to cracks in the area of the pipeline thermal elongation compensators. The conducted tests included, among others: visual inspection, penetration tests, macroscopic and microscopic tests as well as chemical analysis of the material. The study includes microscopic photographs of the material structure and cracks. The results of the pipeline strength and reliability analysis were also presented. On the basis of the conducted research and analyses conclusions were formulated. The assumed cause of the damage was the incorrectly made welded joints. Formulated recommendations and proposals for actions aimed at avoiding further failures of this and similar pipelines were related to the inspection time and preventive renewal.
Rocznik
Strony
728--737
Opis fizyczny
Bibliogr. 22 poz., rys., tab.
Twórcy
  • Cracow University of Technology, Faculty of Mechanical Engineering, al. Jana Pawła II 37, 31-864 Kraków, Poland
  • Cracow University of Technology, Faculty of Mechanical Engineering, al. Jana Pawła II 37, 31-864 Kraków, Poland
autor
  • AGH University of Science and Technology, Faculty of Mechanical Engineering and Robotics, al. Mickiewicza 30, 30-059 Kraków, Poland
  • AGH University of Science and Technology, Faculty of Mechanical Engineering and Robotics, al. Mickiewicza 30, 30-059 Kraków, Poland
  • AGH University of Science and Technology, Faculty of Mechanical Engineering and Robotics, al. Mickiewicza 30, 30-059 Kraków, Poland
  • University of Warmia and Mazury in Olsztyn, The Faculty of Technical Sciences, ul. Oczapowskiego 11, 10-719 Olsztyn, Poland
Bibliografia
  • 1. Abedi S. Sh., Abdolmaleki A., Adibi N. Failure analysis of SCC and SRB induced cracking of a transmission oil products pipeline. Engineering Failure Analysis, 2007; 14 (1): 250–261, https://doi.org/10.1016/j.engfailanal.2005.07.024.
  • 2. Aljoboury A., Mourad A., Alawar A., Abou Zour M., Abuzeid O. Stress corrosion cracking of stainless steels recommended for building brine recirculation pumps. Engineering Failure Analysis, 2010; 17 (6): 1337–1344, https://doi.org/10.1016/j.engfailanal.2010.03.008.
  • 3. ASM Handbook. Volume 13C, Corrosion: Environments and Industries. ASM INTERNATIONAL, 2006, doi: 10.31399/asm.hb.v13c.9781627081849.
  • 4. Banaszek A., Łosiewicz Z., Jurczak W. Corrosion Influence on Safety of Hydraulic Pipelines Installed on Decks of Contemporary Product and Chemical Tankers. Polish Maritime Research, 2018; 25 (2): 71–77, https://doi.org/10.2478/pomr-2018-0056.
  • 5. Borucka A. Method of testing the readiness of means of transport with the use of semi-Markov processes, Transport 2021; 36 (1), https://doi.org/10.3846/transport.2021.14370
  • 6. Borucka, A. Three-state Markov model of using transport means. Business Logistics In Modern Management, 2018; 3-19.
  • 7. Campione G., Giambanco G. Influence of design mistakes and material degradation on the collapse of a long-span RC roof in South Italy. Engineering Failure Analysis, 2020; 111, https://doi.org/10.1016/j.engfailanal.2019.104257.
  • 8. Cao Y., Chang Q., Zhen Y. Numerical simulation of fracture behavior for the pipeline with girth weld under axial load. Engineering Failure Analysis, 2022; 136, https://doi.org/10.1016/j.engfailanal.2022.106221.
  • 9. Dobosiewicz J., Brunné W. Przyczyny nieszczelności rurociągu wody amoniakalnej w obszarze połączeń spawanych. Causes of pipeline leakage ammonia water near to welded joints. Przegląd Spawalnictwa, 2011; 83 (7): 14–16, https://doi.org/10.26628/ps.v83i7.530
  • 10. Documentation of the project U-28062. Object 251 Inter-raw gas network. High ammonia-water piping.
  • 11. Hafez K. M. The role of a plain dent on the failure mode of a crude oil pipeline. Engineering Failure Analysis, 2021; 122, https://doi.org/10.1016/j.engfailanal.2021.105291.
  • 12. Khosravani M., Božić Ž., Zolfagharian A., Reinicke T. Failure analysis of 3D-printed PLA components: Impact of manufacturing defects and thermal ageing. Engineering Failure Analysis, 2022; 136, https://doi.org/10.1016/j.engfailanal.2022.106214.
  • 13. Kozłowski E., Borucka A., Swiderski A., Gil, L. Predicting the Fatigue Life of a Ball Joint. Transport and Telecommunication, 2021; 22(4):453-460, doi:10.2478/ttj-2021-0035
  • 14. i napawanie w naprawach części maszyn i konstrukcji metalowych. Wydaw. i Handel Książ kami “KaBe”, Krosno 2003.
  • 15. Movafeghi A., Mohammadzadeh N., Yahaghi E. et al. Defect Detection of Industrial Radiography Images of Ammonia Pipes by a Sparse Coding Model. Journal of Nondestructive Evaluation, 2018; 37(3), https://doi.org/10.1007/s10921-017-0458-9.
  • 16. Nyborg R., Lunde, L. Measures for reducing SCC in anhydrous ammonia storage tanks. Process Safety Progress, 1996; 15 (1): 32–41, doi:10.1002/prs.680150110.
  • 17. Pham H. (ed.). Handbook of Reliability Engineering. Springer-Verlag, London, 2003. https://doi.org/10.1007/b97414
  • 18. Schweitzer P. (ed.). Carbon steel and low alloy steel in corrosion and corrosion protection handbook. Marcel Dekker, New York 1983.
  • 19. Skoć A., Spałek J. Podstawy Konstrukcji Maszyn, Vol. 1, WNT, Warszawa 2006.
  • 20. Tobias P. A., Trindade D. C. Applied Reliability. Third Edition. CRC Press Taylor & Francis Group, Boca Raton, 2012.
  • 21. Wang W., Zhang Y., Li Y., Hu Q., Liu C., Liu C. Vulnerability analysis method based on risk assessment for gas transmission capabilities of natural gas pipeline networks. Reliability Engineering & System Safety, 2022; 218 (B), https://doi.org/10.1016/j.ress.2021.108150.
  • 22. Zhu L., Luo J., Wu G., Han J., Chen Y., Song C. Study on strain response of X80 pipeline steel during weld dent deformation. Engineering Failure Analysis, 2021; 123, https://doi.org/10.1016/j.engfailanal.2021.105303.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-fed84c82-6532-43b1-b68e-0d2b7c6f1628
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