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Destruction of Moulding Sands with Chemical Binders Caused by the Thermal Radiation of Liquid Metal

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The obtained results of heating of sand moulds with binders by means of a thermal radiation of liquid metal are presented in this study. Standard samples for measuring Rg made of the tested moulding sands were suspended at the lower part of the cover which was covering the crucible with liquid metal (cast iron), placed in the induction furnace. The authors own methodology was applied in investigations. The progressing of the samples surface layers heating process was determined as the heating time function. Samples of a few kinds of moulding sands with chemical binders were tested. Samples without protective coatings as well as samples with such coatings were tested. The influence of the thermal radiation on bending resistance of samples after their cooling was estimated. The influence of several parameters such as: time of heating, distance from the metal surface, metal temperature, application of coatings, were tested. A very fast loss of strength of moulding sands with organic binders was found, especially in cases when the distance between metal and sample surfaces was small and equaled to 10÷15 mm. Then, already after app. 15 seconds of the radiation (at Tmet=1400°C), the resistance decreases by nearly 70%. Generally, moulding sands with organic binders are losing their strength very fast, while moulding sands with water glass at first increase their strength and later slightly lose. The deposition of protective coatings increases the strength of the mould surface layers, however does not allow to retain this strength after the metal thermal radiation.
Rocznik
Strony
95--100
Opis fizyczny
Bibliogr. 10 poz., rys., wykr.
Twórcy
autor
  • AGH University of Science and Technology, Faculty of Foundry Engineering, Reymonta 23, 30-059 Kraków, Poland
autor
  • AGH University of Science and Technology, Faculty of Foundry Engineering, Reymonta 23, 30-059 Kraków, Poland
Bibliografia
  • [1] Baler, J., Koppen, M. (1994). Manual casting defects. IKO Erbsloh, Marl.
  • [2] Schreder, A., Macherauch, E. (1975). Schulpversuche an strahlungsbeheizten, ebenen Formdecen aus tongebundenem Quarzsand. Giesserei – Forschung. 27, 145-148.
  • [3] Schreder, A., Macherauch, E. (1977). Zur Temperaturverteilung in strahlungs, ebenen Formdecen aus tongebundenem Quarzsand. Giesserei – Forschung. 29, 41-46.
  • [4] Gawlikowska, M., Ryglicki, R. (1982). Untersuchung der die Slupneingung beeinlussenden Vorgange in der Kondensationzone tongebunndener Formsande. Giesserei-Forschung. 34. 147-152.
  • [5] Falęcki, Z. (1997). Analysis of casting defects. Wydawnictwa AGH. Kraków. ISSN 02339–6114.
  • [6] Mocek, J., Zych, J. & Chojecki, A. (2004). Study of erosion phenomena in sand moulds poured with cast iron. International Journal of Cast Metals Research. British Cast Iron Research Association. 17(1), 47-50; ISSN 1364-0461. 2004.
  • [7] Mocek, J. (2002). Erosion of the sand moulds during filling by liquid cast iron. Archives of Foundry. R. 2 nr 5 100–105. ISSN 1642-5308.
  • [8] Jakubski, J. & Dobosz, St.M. (2003). Analysis of thermal deformation of core sands using apparatus DMA. Archives of Foundry R. 3(9), 246-251. ISSN 1642-5308.
  • [9] Dobosz, St.M. & Jakubski, J. (2001). Hot-distortion – important criterion of estimation of core sand's quality Archiwum Technologii Maszyn i Automatyzacji = Archives of Mechanical Technology and Automation. 21(1), 31-36. ISSN 1233-9709.
  • [10] Zych, J. & Mocek, J. (2014). Destruction mass furan resin called thermal radiation of the liquid metal. Archives of Foundry Engeeniering. 14(spec.4), 143-148. ISSN 1642-5308.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-febb4a03-45a1-4b9e-a3c8-0882036fe7ce
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