Manufacturing of Al Alloy Matrix Composite Materials Reinforced with MAX Phases

• Autorzy: Dmitruk A. , Naplocha K.

Identyfikatory

DOI

10.24425/122528

• Języki publikacji: EN

Abstrakty

EN

A method for manufacturing of Al-Si alloy (EN AC-44200) matrix composite materials reinforced with MAX type phases in Ti-Al-C systems was developed. The MAX phases were synthesized using the Self-propagating High-Temperature Synthesis (SHS) method in its microwave assisted mode to allow Ti₂AlC and Ti₃AlC₂ to be created in the form of spatial structures with open porosity. Obtained structures were subjected to the squeeze casting infiltration in order to create a composite material. Microstructures of the produced materials were observed by the means of optical and SEM microscopies. The applied infiltration process allows forming of homogeneous materials with a negligible residual porosity. The obtained composite materials possess no visible defects or discontinuities in the structure, which could fundamentally deteriorate their performance and mechanical properties. The produced composites, together with the reference sample of a sole matrix material, were subjected to mechanical properties tests: nanohardness or hardness (HV) and instrumental modulus of longitudinal elasticity (EIT).

Słowa kluczowe

EN

MAX phase; SHS synthesis; microwave; porous structure; squeeze casting

PL

faza MAX; synteza SHS; mikrofala; struktura porowata

• Wydawca: Komisja Odlewnictwa Polskiej Akademii Nauk Oddział w Katowicach
• Czasopismo: Archives of Foundry Engineering
• Rocznik: 2018
• Tom: Vol. 18, iss. 2
• Strony: 198--202
• Opis fizyczny: Bibliogr. 22 poz., rys., tab.

Twórcy

autor

Dmitruk A.

• Wrocław University of Science and Technology, Faculty of Mechanical Engineering, Chair of Foundry Engineering, Plastics and Automation, Łukasiewicza 7/9, 50-371 Wrocław, Poland

autor

Naplocha K.

• Wrocław University of Science and Technology, Faculty of Mechanical Engineering, Chair of Foundry Engineering, Plastics and Automation, Łukasiewicza 7/9, 50-371 Wrocław, Poland

Bibliografia

• [1] Barsoum, M.W. (2013). MAX Phases: Properties of Machinable Ternary Carbides and Nitrides, Wiley-VCH.
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• [3] Khoptiar. Y. & Gotman, I. (2002). Ti2AlC ternary carbide synthesized by thermal explosion. Materials Letters. 57, 72-76.
• [4] Eklund, P., Beckers, M., Jansson, U., Hogberg, H. & Hultman, L. (2010). The Mn+1AXn phases: Materials science and thin-film processing. Thin Solid Films. 518, 1851-1878.
• [5] Naveed, M., Obrosov, A., Żak, A., Dudziński, W., Volinsky, A. & Weiss, S. (2016). Sputtering power effects on growth and mechanical properties of Cr2AlC MAX phase coatings. Metals. 6(11), 265.
• [6] Thomas, T. & Bowen, C.R. (2014). Thermodynamic predictions for the manufacture of Ti2AlC MAX-phase ceramic by combustion synthesis. Journal of Alloys and Compounds. 602, 72-77.
• [7] Bai, Y., Zhang, H., He, X., Zhu, C., Wang, R., Sun, Y., Chen, G. & Xiao, P. (2014). Growth morphology and microstructural characterization of nonstoichiometric Ti2AlC bulk synthesized by self-propagating high temperature combustion synthesis with pseudo hot isostatic pressing. International Journal of Refractory Metals and Hard Materials. 45, 58-63.
• [8] Hu, L., Benitez, R., Basu, S., Karaman, I. & Radovic, M. (2012). Processing and characterization of porous Ti2AlC with controlled porosity and pore size. Acta Materialia. 50, 6266-6277.
• [9] Peng, C., Wang, C., Song, Y. & Huang, Y. (2006). A novel simple method to stably synthesize Ti3AlC2 powder with high purity. Materials Science and Engineering. 428, 54-58.
• [10] Zhou, A., Wang, C. & Hunag, Y. (2013). Synthesis and mechanical properties of Ti3AlC2 by spark plasma sintering. Ceramics International. 3111-3115.
• [11] Yeh, C.L. & Shen, Y.G. (2008). Combustion synthesis of Ti3AlC2 from Ti/Al/TiC powder compacts. Journal of Alloys and Compounds. 466, 308-313.
• [12] Yeh, C.L., Kuo, C.W. & Chu, Y.C. (2010). Formation of Ti3AlC2/Al2O3 and Ti2AlC/Al2O3 composites by combustion synthesis in Ti-Al-C-TiO2 systems. Journal of Alloys and Compounds. 494, 132-136.
• [13] Anasori, B., Caspi, E. & Barsoum, M. (2014). Fabrication and mechanical properties of pressureless melt infiltrated magnesium alloy composites reinforced with TiC and Ti2AlC particles. Materials Science and Engineering. 618, 511-522.
• [14] Anasori, B. & Barsoum, M. (2016). Energy damping in magnesium alloy composites reinforced with TiC or Ti2AlC particles. Materials Science and Engineering. 653, 53-62.
• [15] Fedotov, A.F., Amosov, A.P., Latukhin, E.I. & Novikov, V.A. (2016). Fabrication of Aluminum-ceramic skeleton composites based on the Ti2AlC MAX phase by SHS compaction. Russian Journal of Non-Ferrous Metals. 57(1), 33-40.
• [16] Hu, L., Kothalkar, A., O’Neil, M., Karaman, I. & Radovic, M. (2014). Current-Activated Pressure Assisted Infiltration a Novel Versatile Route for Producing Interpenetrating Ceramic-Metal Composites. Material Research Letters. 2(3), 123-130.
• [17] Naplocha, K. (2013). Composite materials reinforced with preforms produced in the high-temperature synthesis process in the microwave field. Wrocław University of Science and Technology Printing House, Wrocław. (in Polish).
• [18] Dmitruk, A. & Naplocha, K. (2016). Microwave assisted self-propagating high-temperature synthesis of Ti2AlC max phase. Composites Theory and Practice. 16(2), 109-112.
• [19] Thomas, T. & Bowen, C.R. (2015). Effect of particle size on the formation of Ti2AlC using combustion synthesis. Ceramics International. 42(3), 4150-4157.
• [20] Yang, J., Liao, C., Wang, J., Jiang, Y. & He, Y. (2013). Effects of Al content on pore structures of porous Ti3AlC2 ceramics by reactive synthesis. Ceramics International. 40(3), 4643-4648.
• [21] Chen, X. & Bei, G. (2017). Toughening mechanisms in nanolayered MAX phase ceramics - a review. Materials. 10, 366.
• [22] Wang, X.H. & Zhou, Y.C. (2010).Layered machinable and elctrically conductive Ti2AlC and Ti3AlC2 ceramics: a Review. Journal of Materials Science and Technology. 26(5), 385-416.

Uwagi

PL

Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).