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Study of Cross Wedge Rolling Process of BA3002-Type Railway Axle

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The paper deals with the concept of solid railway axle rolling using tools (rolls) in which the forming zones of individual workpiece steps are separated. Two types of tools were analysed, which were characterised by flat (typical solution) and convex (novel solution) forming surfaces of the wedge. Using the software Forge® NxT, simulations were performed of the rolling processes of the rail axle. Distributions of temperature, damage function, effective strain as well as force and torque courses were analysed. The results showed that it is possible to produce solid railway axles using the CWR method and confirmed the use of tools with a convex forming surface.
Słowa kluczowe
Twórcy
  • Mechanical Department, Lublin University of Technology
Bibliografia
  • 1. Gronostajski Z., Pater Z., Madej L., Gontarz A., Lisiecki L., Łukaszek-Sołek A., et al. Recent development trends in metal forming. Archives of Civil and Mechanical Engineering. 2019; 19(3): 898–941.
  • 2. Pater Z. Cross-Wedge Rolling. In: Comprehensive Materials Processing; S.T. Button, Ed.; Elsevier Ltd. 2014; 3: 211–279.
  • 3. Pater Z., Tomczak J. A new cross wedge rolling process for producing rail axles. MATEC Web of Conferences. 2018; 190: e1006.
  • 4. Bulzak T. Ductile Fracture Prediction in Cross Wedge Rolling of Rail Axles. Materials. 2021; 14(21): e6638.
  • 5. Pater Z. Numerical analysis of the cross-wedge rolling process of a railway axle. Mechanik 2020; 93(2): 18–21.
  • 6. Hu B., Shu X., Yu P., Peng W. The strain Analysis at the Broadening Stage of the Hollow Railway Axle by Multi-wedge Cross Wedge Rolling. Applied Mechanics and Materials. 2014; 494–495: 457–460.
  • 7. Sun B., Zheng X., Shu X., Peng W., Sun P. Feasibility Study on Forming Hollow Axle with Multi-wedge Synchrostep by Cross wedge Rolling. Applied Mechanics and Materials. 2012; 201–202: 673–677.
  • 8. Peng W., Sheng S., Chiu Y., Shu X., Zhan L. Multi wedge Cross Wedge Rolling Process of 42CrMo4 Large and Long Hollow Shaft. Rare Metal Materials and Engineering. 2016; 45(4): 836–842.
  • 9. Pater Z. Tools optimization in cross-wedge rolling. Journal of Materials Processing and Technology. 2003; 138: 176–182.
  • 10. Silva M.N.L., Pires G.H., Button S.T. Damage evolution during cross wedge rolling of steel DIN 38Mn-SiVS5. Procedia Engineering. 2011; 10: 752–757.
  • 11. Kache H., Stonis M., Behrens B.A. Development of a warm cross wedge rolling process using FEA and downsized experimental trials. Production Engineering – Research and Development. 2012; 6: 339–348.
  • 12. Meyer M., Stonis M., Behrens B.A. Cross Wedge rolling and bi-directional forging of preforms for crankshafts. Production Engineering – Research and Development. 2015; 9: 61–71.
  • 13. Behrens B.A., Stonis M., Rasche N. Influence of the forming angle in cross wedge rolling on the multidirectional forging of crankshafts. International Journal of Materials Forming. 2018; 11: 31–41.
  • 14. Pater Z., Tomczak J., Bulzak T. FEM simulation of the cross-wedge rolling process for a stepped shaft. Strength of Materials. 2017; 49(4): 521–527.
  • 15. Pater Z., Tomczak J., Bulzak T. An innovative method for forming balls by cross rolling. Materials. 2018; 11: e1793.
  • 16. Kruse J., Jagodzinski A., Langer J., Stonis M., Behrens B.A. Investigation of the joining zone displacement of cross-wedge rolled serially arranged hybrid parts. International Journal of Materials Forming. 2020; 13: 577–589.
  • 17. Pater Z., Tomczak J., Bulzak T., Wójcik Ł. Conception of a Three Roll Cross Rolling Process of Hollow Rail Axles. ISIJ International. 2021; 61(3): 895–901.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-fe400fa3-0db1-4677-86bf-5479bec13a13
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