Surface Integrity Evaluation on Aluminium-Epoxy Composite in Machining using Taguchi Method

• Autorzy: Leong Kean Wei , Shayful Zamree Abd Rahim , Fathullah M. , Omar Mohd Firdaus , Mohd Mustafa Al Bakri Abdullah , Radhwan Husin , Mazlan Amirul Haziq , Jeż Bartłomiej , Nabiałek Marcin

Identyfikatory

DOI

10.24425/amm.2022.137495

• Języki publikacji: EN

Abstrakty

EN

The increasing needs of using aluminum epoxy composite as a replacement to solid metal rapid prototyping has opened to interests in optimizing its machining processes. This paper reported on the success of optimizing the surface roughness of aluminium epoxy composite using milling process along with a new finding on the best combination parameters. Taguchi method was used as the optimization method whereas spindle speed, feed rate, and depth of cut were set as input factors using an L9 Orthogonal Array. Analysis of Variance was used to identify the significant factors influencing the surface roughness. Experiment was conducted in dry condition using a vertical milling machine and the surface roughness after the machining was evaluated. Optimum combination of cutting parameters was identified after the finest surface roughness (response) based on the signal-to-noise ratio calculated. Cutting parameters selected after preliminary testing are cutting speeds of (2000, 3000 and 4000) rpm, feed rate (300, 400 and 500) mm/min, and cutting depth (0.15, 0.20, and 0.25) mm. The result showed that cutting speed had the largest percentage contribution to surface roughness with 69% and the second highest contribution was feed rate with 22% and depth of cut at 9%. The spindle speed was found as the most significant factor influencing the quality of surface roughness. The result is significant particularly in providing important guidelines for industries in selecting the right combination of parameters as well as to be cautious with the most significant factor affecting the milling process of metal epoxy composite.

Słowa kluczowe

EN

hybrid mold; metal epoxy composite; MEC; machining; injection molding process

• Wydawca: Institute of Metallurgy and Materials Science of Polish Academy of Sciences ; Committee of Materials Engineering and Metallurgy of Polish Academy of Sciences
• Czasopismo: Archives of Metallurgy and Materials
• Rocznik: 2022
• Tom: Vol. 67, iss. 1
• Strony: 233--239
• Opis fizyczny: Bibliogr. 29 poz., fot., rys., tab., wzory

Twórcy

autor

Leong Kean Wei

• Universiti Malaysia Perlis, Faculty of Mechanical Engineering Technology, Perlis, Malaysia
• Universiti Malaysia Perlis, Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Perlis, Malaysia

• https://orcid.org/0000-0002-5311-1201

autor

Shayful Zamree Abd Rahim

• Universiti Malaysia Perlis, Faculty of Mechanical Engineering Technology, Perlis, Malaysia
• Universiti Malaysia Perlis, Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Perlis, Malaysia

• https://orcid.org/0000-0002-1458-9157

autor

Fathullah M.

• Universiti Malaysia Perlis, Faculty of Mechanical Engineering Technology, Perlis, Malaysia
• Universiti Malaysia Perlis, Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Perlis, Malaysia

• https://orcid.org/0000-0001-6307-3440

autor

Omar Mohd Firdaus

• Universiti Malaysia Perlis, Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Perlis, Malaysia
• Universiti Malaysia Perlis, Faculty of Chemical Engineering Technology, Perlis, Malaysia

• https://orcid.org/0000-0002-6365-6272

autor

Mohd Mustafa Al Bakri Abdullah

• Universiti Malaysia Perlis, Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Perlis, Malaysia
• Universiti Malaysia Perlis, Faculty of Chemical Engineering Technology, Perlis, Malaysia

• https://orcid.org/0000-0002-9779-8586

autor

Radhwan Husin

• Universiti Malaysia Perlis, Faculty of Mechanical Engineering Technology, Perlis, Malaysia
• Universiti Malaysia Perlis, Center of Excellence Geopolymer and Green Technology (CEGeoGTech), Perlis, Malaysia

• https://orcid.org/0000-0002-4521-7727

autor

Mazlan Amirul Haziq

• Universiti Malaysia Perlis, Faculty of Mechanical Engineering Technology, Perlis, Malaysia

• https://orcid.org/0000-0001-5033-2351

autor

Jeż Bartłomiej

• Częstochowa University of Technology, Faculty of Production Engineering and Materials Technology, Department of Physics, 19 Armii Krajowej Av., 42-200 Częstochowa, Poland

• https://orcid.org/0000-0001-5033-2351

autor

Nabiałek Marcin

• Częstochowa University of Technology, Faculty of Production Engineering and Materials Technology, Department of Physics, 19 Armii Krajowej Av., 42-200 Częstochowa, Poland

• https://orcid.org/0000-0001-6585-3918

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Uwagi

Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).