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Studies of the Effect of the Shredder Design on the Material Circulation Rate in the Shredding Chamber and Its Unit Load

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Języki publikacji
EN
Abstrakty
EN
In this paper, the research procedure is presented aiming at determining the impact of selected features and design parameters of the working unit of the hammer shredder on the rate of material circulation in the shredding chamber and its unit load. The addressed issues are new and very relevant, due to their scientific and utilitarian significance. In the available literature it is not possible to find answers to the research problems formulated in the paper. For the purpose of carrying out the work, a real-scale test bed was developed and constructed, where a hammer shredder equipped with a traditional rotor design with hammers in the shape of rectangular plates and a hammer shredder equipped with a new, original rotor design with hammers in the shape of a circular section were tested. The research was conducted while grinding granular material in the form of barley grain (spring Antek). Following the analysis of the experimental results, it was concluded that the new design solution of the hammer shredder rotor is more effective than the commonly used standard design solution and may bring significant economic and technological advantages. This is due to the fact that the new design forces the lower rate of material circulation in the shredding chamber and contributes to more efficient operation of the hammer shredder.
Twórcy
  • Bydgoszcz University of Science and Technology, Al. prof. S. Kaliskiego 7, 85-796 Bydgoszcz, Poland
  • Bydgoszcz University of Science and Technology, Al. prof. S. Kaliskiego 7, 85-796 Bydgoszcz, Poland
  • Bydgoszcz University of Science and Technology, Al. prof. S. Kaliskiego 7, 85-796 Bydgoszcz, Poland
Bibliografia
  • 1. Bochat A., Zastempowski M. Impact of the beater shredder design on the granulometric composition of the shredded grain material. Przem Chem. 2019; 98(9):1499–1504.
  • 2. Bochat A., Wesolowski L., Zastempowski M.A Comparative Study of New and Traditional Designs of a Hammer Mill. T Asabe. 2015; 58(3): 585–96.
  • 3. Zastempowski M., Bochat A. The Beater Shredding Assembly - Classic and New Construction. Proceeding of 7th International Conference on Trends in Agricultural Engineering 2019: 618 –621.
  • 4. Tomporowski A., Flizikowski J., Kruszelnicka W. A new concept of roller-plate mills. Przem Chem. 2017; 96(8): 1750–1755.
  • 5. Kruszelnicka W., Tomporowski A., Flizikowski J., Mrozinski A. Analysis of biomaterials comminution process in a roller mill with inter-roll plate in terms of CO2 emissions. Part I. Model components. Przem Chem. 2020; 99(6): 934–938.
  • 6. Kruszelnicka W., Kasner R., Baldowska-Witos P., Flizikowski J., Tomporowski A. The Integrated Energy Consumption Index for Energy Biomass Grinding Technology Assessment. Energies. 2020; 13(6).
  • 7. Tekguler A. Effects of oblong-hole screen and round-hole screen on the performance of hammer mill. Emerg Mater Res. 2021; 10(1): 128–135.
  • 8. Paraschiv G., Moiceanu G., Voicu G., Chitoiu M., Cardei P., Dinca M.N., et al. Optimization Issues of a Hammer Mill Working Process Using Statistical Modelling. Sustainability-Basel. 2021; 13(2).
  • 9. Wang D., He C.B., Tian H.Q., Fei L., Tao Z., Zhang H.Q. Parameter Optimization and Experimental Research on the Hammer Mill. Inmateh-Agric Eng. 2020; 62(3): 341–350.
  • 10. Wang D., He C.B., Wang H.Q., Liu F., Tian H.Q., Ma L. Design and Experimental Optimization of Airfoil-Triangle Sieve for Hammer Mill. Inmateh-Agric Eng. 2020;61(2): 315–322.
  • 11. Kruszelnicka W., Opielak M., Ambrose K., Pukalskas S., Tomporowski A., Walichnowska P. EnergyDependent Particle Size Distribution Models for Multi-Disc Mill. Materials. 2022; 15(17).
  • 12. Kruszelnicka W., Divis J., Hlosta J., Gierz Ł., Zurovec D. Calibration of Selected Bulk Biomaterials Parameters for DEM Simulation of Comminution Process. Case Study: Corn and Rice Grains. Advances in Science and Technology Research Journal. 2022; 16(5): 64–77.
  • 13. Lyu F., Thomas M., Hendriks W.H., van der Poel A.F.B. Size reduction in feed technology and methods for determining, expressing and predicting particle size: A review. Anim Feed Sci Tech. 2020; 261.
  • 14. Thomas M., Hendriks W.H., van der Poel A.F.B. Size distribution analysis of wheat, maize and soybeans and energy efficiency using different methods for coarse grinding. Anim Feed Sci Tech. 2018; 240: 11–21.
  • 15. Głogowska K., Rozpędowski J. Examination of shredding process parameters and the properties of recyclate. Advances in Science and Technology Research Journal. 2016; 10(29): 176–179.
  • 16. Strzelecki P. Accuracy of determined S-N curve for constructional steel by selected models. Fatigue Fract Eng M. 2020; 43(3): 550–557.
  • 17. Hajnyš J., Zlámal T., Petrů J., Pagáč M., Rudawska A. Impact of cutting tool geometry on the dynamic load of system in the machining process of nickel alloy 625, Advances in Science and Technology Research Journal. 2016; 10(32): 24–31.
  • 18. Eras J.J.C., Gutierrez A.S., Ulloa M.J.C. The temperature gradient of cereals as an optimization parameter of the milling process in hammermills. J Clean Prod. 2021; 297.
  • 19. Warguła L., Kukla M., Wieczorek B., Krawiec P. Energy consumption of the wood size reduction processes with employment of a low-power machines with various cutting mechanisms. Renewable Energy. 2022; 181: 630–639.
  • 20. Spinelli R., Cavallo E., Eliasson L., Facello A., Magagnotti N. (2015). The effect of drum design on chipper performance. Renewable Energy. 2015; 81: 57–61.
  • 21. Spinelli R., Mitchell R., Brown M., Magagnotti N., McEwan A. Manipulating chain type and flail drum speed for better fiber recovery in chain-flail delimber-debarker-chipper operations. Croatian Journal of Forest Engineering. 2020; 41(1):137–147.
  • 22. Bochat A. The working group of the device for grinding granular materials. Patent description RP nr 173497, 1996.
  • 23. Dmitrewski J. Theory and construction of agricultural machines. PWRiL, 1992.
  • 24. Kalwaj J. Influence of air circulation on energy consumption of impact shredders. Inż. Ap. Chem. 2011; 50(6)6: 15–16.
  • 25. Kapur P.C., Schoenert K., Furstenau D.W. Energysize relationship for breakage of single particles in a rigidly mounted roll mill. International Journal of Mineral Processing 1990; 29(3-4): 221–233
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-fc80e862-b111-42c1-a6a7-449274b85ca0
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