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Lead time prediction using advanced deep learning approaches: a case study in the textile industry

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Języki publikacji
EN
Abstrakty
EN
Background: In supply chain management, consumers are increasingly sensitive to the delivery time and delivery reliability. Within the textile industry, which is characterized by elongated delivery times, the effective management of delivery timelines is imperative for the timely and trustworthy arrival of products on a global scale. Conventional methods of estimating delivery timelines, which are founded upon historical data, possess certain limitations in their ability to handle the intricacies inherent in contemporary textile manufacturing environments. The paper introduces an innovative deep learning model designed for predicting lead time delivery, with the anticipation that this predictive capability will produce a host of advantages. These benefits encompass heightened operational efficiency and elevated levels of customer satisfaction. Methods: To deal with these difficulties, this paper suggests employing deep learning approaches to predict the lead time in the textile industry. The utilization of historical production data obtained from manufacturing execution systems is leveraged for the purpose of training the models. This paper appraises the most advanced approaches in lead-time prediction, delineates a methodology for anticipating textile manufacturing outcomes, and examines the practicality of these methods through experimentation using real-world data. Results: The conducted research compares three advanced models of deep learning with a classical deep learning model. The three models under consideration are Eagle Strategy Slime Mould Algorithm - General Regression Neural Network (ESSMA-GRNN), Eagle Strategy Slime Mould Algorithm - Convolutional Neural Networks (ESSMA-CNN), and Eagle Strategy Slime Mould Algorithm - Generative Adversarial Networks (ESSMA-GAN), in the specific context of predicting lead-time in textile supply chain. The results demonstrate that the ESSMA-GRNN model exhibits high performance in terms of key evaluation measures, such as Mean Squared Error (MSE), Mean Absolute Error (MAE), R-squared, and Explained Variance, when compared to ESSMA-CNN and ESSMA-GAN. Improving the lead time prediction afforded decision-makers the opportunity to overcome delays and establish effective strategies for minimizing lead time. Conclusions: The study highlights the limitations of conventional lead-time estimation approaches and supports the implementation of sophisticated deep learning methods in the textile supply chain. This paper provides practical perspectives for production planners, underscoring the significance of utilizing advanced techniques to surmount the intricacies of the supply chain. The study concludes by proposing future research directions for lead-time prediction and optimization in the textile sector.
Czasopismo
Rocznik
Strony
149--159
Opis fizyczny
Bibliogr. 23 poz., rys., tab.
Twórcy
autor
  • Euromed University of Fes, UEMF, Morocco
Bibliografia
  • 1. Atik, C., R. A. Kut, and S. Birol. 2021: Estimating Lead Time Using Machine Learning Algorithms: A Case Study by a Textile Company. 2021 Innovations in Intelligent Systems and Applications Conference (ASYU). Proceedings of the 2021 Innovations in Intelligent Systems and Applications Conference (ASYU). IEEE. 1–5.
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  • 3. Fri, M., K. Douaioui, N. Lamii, C. Mabrouki, and E. A. Semma. 2020: A hybrid framework for evaluating the performance of port container terminal operations: Moroccan case study. Pomorstvo (Online), 34, 261–269, https://www.doi.org/10.31217/p.34.2.7
  • 4. Fri, M., K. Douaioui, C. Mabrouki, and S. El Alami. 2021: Reducing Inconsistency in Performance Analysis for Container Terminals. International Journal of Supply and Operations Management, 8, 328–346, https://www.doi.org/10.22034/ijsom.2021.3.6
  • 5. Helo, P., and Y. Hao. 2022: Artificial intelligence in operations management and supply chain management: an exploratory case study. Production Planning & Control, 33, 1573–1590, https://www.doi.org/10.1080/09537287.2021.1882690
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  • 7. Lamii, N., M. Fri, C. Mabrouki, and E. A. Semma. 2022: Using Artificial Neural Network Model for Berth Congestion Risk Prediction. IFAC-PapersOnLine, 55, 592–597, https://www.doi.org/10.1016/j.ifacol.2022.07.376
  • 8. Li, S., H. Chen, M. Wang, A. A. Heidari, and S. Mirjalili. 2020: Slime mould algorithm: A new method for stochastic optimization. Future Generation Computer Systems, 111, 300–323.
  • 9. Lingitz, L., V. Gallina, F. Ansari, D. Gyulai, A. Pfeiffer, W. Sihn, and L. Monostori. 2018: Lead time prediction using machine learning algorithms: A case study by a semiconductor manufacturer. Procedia CIRP, 72, 1051–1056, https://www.doi.org/10.1016/j.procir.2018.03.148
  • 10. Mahmud, S. 2023: Modelling and Optimizing Supply Chain Integrated Production Scheduling Problems. PhD Thesis. UNSW Sydney.
  • 11. Medina, H., M. Peña, L. Siguenza-Guzman, and R. Guamán. 2022: Demand Forecasting for Textile Products Using Machine Learning Methods. In M. Botto-Tobar, S. Montes León, P. Torres-Carrión, M. Zambrano Vizuete, and B. Durakovic, Eds., Applied Technologies, Springer International Publishing, pp. 301–315.
  • 12. Nurgazina, J., T. Felberbauer, B. Asprion, and P. Pinnamaraju. 2022: Visualization and clustering for rolling forecast quality verification: A case study in the automotive industry. Procedia Computer Science, 200, 1048–1057.
  • 13. Oucheikh, R., A. Touil, and M. Fri. 2022: Data Clustering using Two-Stage Eagle Strategy Based on Slime Mould Algorithm. Journal of Computer Science, 18, 1062–1084, https://www.doi.org/10.3844/jcssp.2022.1062.1084
  • 14. Patel, P. S., D. M. Pandya, and M. Shah. 2023: A holistic review on the assessment of groundwater quality using multivariate statistical techniques. Environ Sci Pollut Res, 30, 85046–85070, https://www.doi.org/10.1007/s11356-023-27605-x
  • 15. de Paula Vidal, G. H., R. G. G. Caiado, L. F. Scavarda, P. Ivson, and J. A. Garza-Reyes. 2022: Decision support framework for inventory management combining fuzzy multicriteria methods, genetic algorithm, and artificial neural network. Computers & Industrial Engineering, 174, 108777.
  • 16. Sánchez-Maroño, N., A. Alonso-Betanzos, and M. Tombilla-Sanromán. 2007: Filter Methods for Feature Selection – A Comparative Study. In H. Yin, P. Tino, E. Corchado, W. Byrne, and X. Yao, Eds., Intelligent Data Engineering and Automated Learning - IDEAL 2007, Springer Berlin Heidelberg, pp. 178–187
  • 17. Schneckenreither, M., S. Haeussler, and C. Gerhold. 2021: Order release planning with predictive lead times: a machine learning approach. International Journal of Production Research, 59, 3285–3303, https://www.doi.org/10.1080/00207543.2020.1859634
  • 18. Thomassey, S. 2010: Sales forecasts in clothing industry: The key success factor of the supply chain management. Int J Prod Econ, 128, 470–483, https://www.doi.org/10.1016/j.ijpe.2010.07.018
  • 19. Thomassey, S., M. Happiette, and J. M. Castelain. 2005: A short and mean-term automatic forecasting system––application to textile logistics. European Journal of Operational Research, 161, 275–284, https://www.doi.org/10.1016/j.ejor.2002.09.001
  • 20. Yang, X.-S., S. Deb, and X. He. 2013: Eagle strategy with flower algorithm. 2013 international conference on advances in computing, communications and informatics (ICACCI). IEEE. 1213–1217.
  • 21. Zhou, L., Z. Jiang, N. Geng, Y. Niu, F. Cui, K. Liu, and N. Qi. 2022: Production and operations management for intelligent manufacturing: a systematic literature review. International Journal of Production Research, 60, 808–846, https://www.doi.org/10.1080/00207543.2021.2017055
  • 22. Zhu, H., and J. H. Woo. 2021: Hybrid NHPSO-JTVAC-SVM Model to Predict Production Lead Time. Applied Sciences, 11, 6369, https://www.doi.org/10.3390/app11146369
  • 23. Zucchi, G. 2023: Progettazione e sviluppo di metodi di ottimizzazione per il supporto alle decisioni in sistemi logistici distribuition.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025).
Identyfikator YADDA
bwmeta1.element.baztech-fc66fbb4-ed7a-4746-84a0-7ffd99590d6c