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Analysis of the Possibilities of Improving the Selected Properties Surface Layer of Butt Joints Made Using the FSW Method

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Języki publikacji
EN
Abstrakty
EN
The paper presents the results pertaining to an analysis on the influence of technological parameters of pneumatic shot peening technology on the selected properties of a surface layer of butt joints made with Friction stir weld‑ ing (FSW) method. Butt joints made of two 2024‑T3 aluminum alloy sheets with the thickness of 1 mm were shot peened with glass beads. The experiments were carried out according to the statistical 3‑level completed plan PS/DC 32 . The technological parameters were changed in the range: pressure p = 0.4–0.6 MPa and peening time t = 1–3 min. As a result of the conducted research, adequate equations describing the effect of the analyzed parameters on the surface roughness were obtained. Shot peening with glass beads significantly reduced the sur‑ face roughness from Ra = 5.2 µm to Ra = 1.42 µm. This treatment provides high compressive residual stresses and the increase of the surface layer hardness. The results show that shot peening is a highly efficient and cost‑effective mechanical treatment used for improving the mechanical properties of the butt joints made with the FSW method.
Twórcy
  • Rzeszow University of Technology, Faculty of Mechanical Engineering and Aeronautics, al. Powstańców Warszawy 8, 35‑959 Rzeszów, Poland
autor
  • Rzeszow University of Technology, Faculty of Mechanical Engineering and Aeronautics, al. Powstańców Warszawy 8, 35‑959 Rzeszów, Poland
  • Rzeszow University of Technology, Faculty of Mechanical Engineering and Aeronautics, al. Powstańców Warszawy 8, 35‑959 Rzeszów, Poland
autor
  • Rzeszow University of Technology, Faculty of Mechanical Engineering and Aeronautics, al. Powstańców Warszawy 8, 35‑959 Rzeszów, Poland
Bibliografia
  • 1. Sue J. Q., Nelson T.W., Mishra R., Mahoney M.:Microstructural investigation of friction stir welded 7050‑ T651 aluminum. Acta Materialia 51, 2003, p. 713–29.
  • 2. Hatamleh O., DeWald A.: An investigation of the peening effects on the residual stresses in friction stir welded 2195 and 7075 aluminum alloy joints. Journal of Materials Processing Technology 209, 2009, p. 4822–4829.
  • 3. Bucior M., Kubit A., Stachowicz F., Zielecki W.: The impact of heat treatment and shot peening on the fatigue strength of 51CrV4 steel. Procedia Structural Integrity. 2016, Vol. 2, p. 3330–3336.
  • 4. Takahashi K., Osedo H., Suzuki T., Fukuda S.: Fatigue strength improvement of an aluminum alloy with a crack‑like surface defect using shot peening and cavitation peening. Engineering Fracture Mechanics 193, 2018, p. 151–161.
  • 5. Ali A., An X., Rodopoulos C. A., Brown M.W., O’Hara P., Levers A., Gardiner S.: The effect of controlled shot peening on the fatigue behavior of 2024‑T3 aluminium friction stir welds. International Journal of Fatigue 29, 2007, p. 1531–1545.
  • 6. Hatamleh O., Lyons J., Forman R.: Laser and shot peening effects on fatigue crack growth in friction stir welded 7075‑T7351 aluminum alloy joints. International Journal of Fatigue 29, 2007, p. 421–434.
  • 7. Kawashimaa T., Sanoa T., Hirosea A., Tsutsumib S., Masakic K., Arakawad K., Hori H.: Femtosecond Laser Peening of Friction Stir Welded 7075‑T73 Aluminum Alloys. Journal of Materials Processing Tech. 262, 2018, p.111–122.
  • 8. Soyama H.: Comparison between the improvements made to the fatigue strength of stainless steel by cavitation peening, water jet peening, shot peening and laser peening. Journal of Materials Processing Technology 269, 2019, p. 65–78.
  • 9. Yin F., Liu Y., Xu R., Zhao K., Partin A., Han Q.: Nanograined surface fabricated on the pure copper by ultrasonic shot peening and an energy‑density based criterion for peening intensity quantification. Journal of Manufacturing Processes 32, 2018, p. 656–663.
  • 10. Mustafa A. Abdulstaar., Khaled J. Al‑Fadhalah., Lothar Wagner.: Microstructural variation through weld thickness and mechanical properties of peened friction stir welded 6061 aluminum alloy joints. Materials Characterization 126, 2017, p. 64–73.
  • 11. Liu P., Sun S., Xu S., Li Y., Ren G.: Microstructure and properties in the weld surface of friction stir welded 7050‑T7451 aluminium alloys by laser shock peening. Vacuum 152, 2018, p. 25–29.
  • 12. Hatamleh O., Smith J., Cohen D., Bradley R.: Surface roughness and friction coefficient in peened friction stir welded 2195 aluminum alloy. Applied Surface Science 255, 2009, p. 7414–7426.
  • 13. Korzyński M.: Experiment methodology. WNT. Warsaw, 2013 (in Polish).
  • 14. PN‑EN ISO 4287: 1999. Geometrical product specifications (GPS). Surface texture: Profile method. Terms. definitions and surface texture parameters.
  • 15.Bonarski J. T.: Measurement and use of the texture‑stress microstructure characteristics in materials diagnostics. Institute of Metallurgy and Materials Science of the Polish Academy of Sciences. Cracow, 2013 (in Polish).
  • 16. Skrzypek S. J.: New possibilities of measuring macro stress of materials using X‑ray diffraction in the geometry of a constant angle of incidence. Publisher AGH. Cracow, 2002 (in Polish).
  • 17. Kłysz S.: Basics of strength of materials. Publisher: Technical Institute of Air Forces. Warsaw, 2015 (in Polish).
  • 18. PN‑EN ISO 6507 – 1: 2005. Metals. Hardness measurement using the Vickers method.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-fc0adaaa-2f9b-4765-9934-39694bf29b14
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