Modelling of heat generation and transfer in metal cutting: a short review

• Autorzy: Grzesik Wit

Identyfikatory

DOI

10.36897/jme/117814

• Języki publikacji: EN

Abstrakty

EN

This paper overviews thermal fundamentals in metal cutting process for the determination of the amount of heat in the cutting zone which represents the interfaces between the cutting tool, the chip and the workpiece materials. Different measuring and predicting techniques of the tool-chip contact temperature and corresponding heat flux based on the estimated heat partition are outlined. The main focus was on the differently coated cutting tools and their role in controlling thermal behaviour of the cutting process. The computed algorithms for analytical and numerical methods as well as their main advantages and disadvantages, and practical applications in machining are overviewed. A number of practical solutions obtained in the Department of Manufacturing Engineering, TU of Opole are presented.

Słowa kluczowe

EN

metal cutting; heat; modelling

• Wydawca: Wydawnictwo Wrocławskiej Rady FSNT NOT
• Czasopismo: Journal of Machine Engineering
• Rocznik: 2020
• Tom: Vol. 20, No. 1
• Strony: 24--33
• Opis fizyczny: Bibliogr. 22 poz., rys.

Twórcy

autor

Grzesik Wit

• Opole University of Technology, Opole, Poland

Bibliografia

• [1] GRZESIK W., 2017, Advanced machining processes of metallic materials, Elsevier, Amsterdam.
• [2] JEDRZEJEWSKI J., GRZESIK W., KWASNY W., MODRZYCKI W., 2008, Process – machine tool thermal interaction, Journal of Machine Engineering, 8/3, 91–106.
• [3] ARRAZOLA P.J., OZEL T., UMBRELLO D., DAVIES M., JAWAHIR J.S., 2013, Recent advances in modelling of metal machining processes, CIRP Annals-Manufacturing Technology, 62/2, 695–718.
• [4] MELKOTE S., GRZESIK W., OUTEIRO J., RECH J., SCHULZE V., ATTIA H., et al., 2017, Advances in material and friction data for modelling of metal machining, CIRP Annals-Manufacturing Technology, 66/2, 731–754.
• [5] ZEMZEMI F., RECH J., BEN SALEM W., DOGUI A., KAPSA PH., 2009, Identification of a friction model at tool/chip/workpiece interfaces in dry machining of AIS14142 treated steels, Journal of Materials Processing Technology, 209/8, 3978–3990.
• [6] RECH J., ARRAZOLA P.J., CLAUDIN C., COURBON C., PUSAVEC F., KOPAC J., 2013, Characterisation of friction and heat partition coefficients at the tool-workmaterial interface in cutting, CIRP Annals Manufacturing Technology, 62/1, 79–82.
• [7] GRZESIK W., RECH J., 2019, Development of tribo-testers for metal cutting friction, Journal of Machine Engineering, 19/1, 62–70.
• [8] GRZESIK W., 1998, The role of coatings in controlling the cutting process when turning with coated indexable inserts J. Materials Processing Technology, 79/1–3, 133–143.
• [9] GRZESIK W., 2000, An integrated approach to evaluating the tribo-contact for coated cutting inserts, Wear, 240/1–2, 9–18.
• [10] GRZESIK W., NIESŁONY P., 2004, Physics based modelling of interface temperatures in machining with multilayer coated tools at moderate speeds, Int. J. Machine Tools and Manufacture, 44/9, 889–901.
• [11] GRZESIK W., NIESŁONY P., 2003, A computational approach to evaluate temperature and heat partition in machining with multilayer coated tools, Int. J. Machine Tools and Manufacture, 43/13, 1311–1317.
• [12] AKBAR F., MATIVENGA P.T., SHEIKH M.A., 2010, Prediction of heat partition in metal cutting – a state-of-the-art review of conventional and high-speed machining, Chapter 2 in ed. J.P. Davim, Metal Cutting, Research Advances, Nova, New York.
• [13] GRZESIK W., NIESŁONY P., LASKOWSKI P., 2017, Determination of material constitutive laws for Inconel 718 superalloy under different strain rates and working temperatures, J. Materials Engineering and Performance, 26/12, 5705–5714.
• [14] GRZESIK W., BARTOSZUK M., NIESŁONY P., 2005, Finite element modelling of temperature distribution in the cutting zone in turning processes with differently coated tools, J. Materials Processing Technology, 164–165, 1204–1211.
• [15] GRZESIK W., BARTOSZUK M., NIESŁONY P., 2004, Finite difference analysis of the thermal behavior of coated tools in orthogonal cutting of steels, Int. J. Machine Tools and Manufacture, 44/14, 1451–1462.
• [16] GRZESIK W., 2006, Determination of temperature distribution in the cutting zone using hybrid analytical-FEM technique, Int. J. Machine Tools and Manufacture, 46/6, 651–658.
• [17] GRZESIK W., NIESŁONY P., BARTOSZUK M., 2005, Comparative assessment of the tool temperature prediction using analytical and simulation methods, Proc. 8th CIRP International Workshop on Modeling of Machining Operations, May 11–12, Chemnitz, Germany, 659–666.
• [18] GRZESIK W., 2005, Analytical models based on composite layer for computation of tool-chip interface temperatures in machining steels with multilayer coated cutting tools, Annals of the CIRP, 54/1, 91–96.
• [19] GRZESIK W., 2001, An investigation of the thermal effects in orthogonal cutting associated with multilayer coatings, Annals of the CIRP, 50/1, 53–57.
• [20] GRZESIK W., 2006, Composite layer-based analytical models for tool-chip interface temperatures in machining medium carbon steels with multi-layer coated cutting tools, J. Materials Processing Technology, 176/1–3, 102–110.
• [21] NIESŁONY P., GRZESIK W., LASKOWSKI P., ŻAK K., 2015, Numerical 3D simulation and experimental analysis of tribological aspects in turning Inconel 718 alloy, Journal of Machine Engineering, 15/1, 47–57.
• [22] GRZESIK W., RECH J., ŻAK K., 2014, Determination of friction in metal cutting with tool wear and flank face effects, Wear, 317/1–2, 8–16.

Uwagi

Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).