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Warianty tytułu
Języki publikacji
Abstrakty
Purpose: The work was aimed at temperature measurement with respect to the heating process in the bundles of metal sheets in the direct cutting zone during the cutting process conducted on a guillotine. Design/methodology/approach: The paper presents a methodology to analyse the process of heating the bundles of metal sheets during cutting on a guillotine, designed and built from scratch. The temperature in bundles in the direct cutting zone has been determined in an experimental way using a specialised infrared camera. The research has been conducted in order to reduce the number of randomly occurring defects during cutting of metal sheets on a guillotine. Findings: Possibilities of finding of the optimum cutting parameters on account of maximum permissible temperature in the bundles of metal sheets have been determined. The experimental data indicates that it is possible to select a set of guillotine parameters which allow for reducing of temperature measured in the direct cutting zone. Temperature reduction allows for avoidance of defects which might occur in the direct cutting zone as the result of progressing heat transfer during cutting. The defects occurring on the blade of a cutting tool might also contribute to the local growth of temperature corresponding to the positions of the defects on the blade. Research limitations/implications: The experimentally assumed characteristics of temperature versus time for in advance chosen cutting parameters may be generalized for a wide gamut of materials and for changeable cutting conditions; however, the obtained experimentally values of temperature are specific and related to the chosen types of materials and fixed cutting conditions of a guillotine. Practical implications: The appropriate selection of the cutting parameters on account of temperature characteristics is essential in terms of industrial economy. It enables reducing the amount of waste caused by defects in cutting bundles of sheets and decreases wear of the cutting tool. Originality/value: The results acquired from the research form a base for selection of the best parameter settings required for conducting the optimum cutting process on a guillotine. The optimum set of cutting parameters combined with the lowest possible value of temperature generated in the direct cutting zone leads to the reduction of defects’ number occurring during the process.
Słowa kluczowe
Wydawca
Rocznik
Tom
Strony
706--711
Opis fizyczny
Bibliogr. 22 poz., rys.
Twórcy
autor
- Department of Theoretical and Applied Mechanics, Faculty of Mechanical Engineering, Silesian University of Technology, ul. Konarskiego 18A, 44-100 Gliwice, Poland
Bibliografia
- [1] J. Kaczmarczyk, Optimisation of cutting velocity of bundles of various metal sheets on a guillotine with respect to heating process, Journal of Achievements in Materials and Manufacturing Engineering 43/2 (2010) 657-666.
- [2] J. Kaczmarczyk, Modelling of defects occurring on a cutting tool during cutting on a guillotine, Engineer Modelling 9/40 (2010) 117-124 (in Polish).
- [3] J. Kaczmarczyk, Optimisation of heating process of bundle of sheets made of steel during cutting on a guillotine, Engineer Modelling 6/37 (2009) 161-168 (in Polish).
- [4] J. Kaczmarczyk, D. Gąsiorek, A. Mężyk, A. Skibniewski, Connection between the defect shape and stresses which cause it in the bundle of sheets being cut on guillotines, Modelling and Optimization of Physical Systems (2007) 81-84.
- [5] J. Kaczmarczyk, Velocity control in a prototypical guillotine used for cutting bundles of sheets, Engineer Modelling 11/42 (2011) 191-200 (in Polish).
- [6] S. Kucypera, Designation of thermophysical characteristics of solid materials with aid of reciprocal solution of heat conduction using the experimental data, Engineering Modelling 1/32 (2006) 317-322 (in Polish).
- [7] B. Mochnacki, J.S. Suchy, Modelling and simulation of solidification of casts, PWN, Warsaw, 1993 (in Polish).
- [8] J. Taler, P. Duda, Resolving of simple and reciprocal problems of heat conduction, WNT, Warsaw, 2003 (in Polish).
- [9] G. Wit, Fundamentals of machining of metal materials, WNT, Warsaw, 1998 (in Polish).
- [10] M.C. Shaw, Metal cutting principles, Oxford University Press, 2005.
- [11] J. Kaczmarczyk, Force measurement in the cutting tool of a prototypical guillotine, National Instruments, In-depth solutions with graphical system design in Eastern Europe (2012) 63-65.
- [12] T. Atkins, The science and engineering of cutting, the mechanics and processes of separating, Scratching and puncturing biomaterials, Materials and non-metals, Elsevier Ltd, 2009.
- [13] G. Wróbel, J. Kaczmarczyk, J. Stabik, M. Rojek, Numerical models of polymeric composite to simulate fatigue and ageing processes, Journal of Achievements in Materials and Manufacturing Engineering 34/1 (2009) 31-38.
- [14] G. Wróbel, J. Kaczmarczyk, Numerical simulation of fatigue degradation process of polymer materials using diagnostic acoustic characteristics, Journal of Achievements in Materials and Manufacturing Engineering 36/2 (2009) 168-175.
- [15] K.D. Bouzakis, S. Gerardis, G. Katirtzoglou, S. Makrimallakis, A. Bouzakis, R. Cremer, H.G. Fuss, Application in milling of coated tools with rounded cutting edges after the film deposition, CIRP Annals -Manufacturing Technology 58 (2009) 61-64.
- [16] D. Umbrello, L. Filice, Improving surface integrity in orthogonal machining of hardened AISI 52100 steel by modeling white and dark layers formation, CIRP Annals - Manufacturing Technology 58 (2009) 73-76.
- [17] S. Ranganath, C. Guo, P. Hegde, A finite element modeling approach to predicting white layer formation in nickel superalloys, CIRP Annals - Manufacturing Technology 58 (2009) 77-80.
- [18] P.J. Arrazola, I. Arriola, M.A. Davies, Analysis of the influence of tool type, coatings, and machinability on the thermal fields in orthogonal machining of AISI 4140 steels, CIRP Annals - Manufacturing Technology 58 (2009) 85-88.
- [19] S. Smith, B. Woody, W. Barkman, D. Tursky, Temperature control and machine dynamics in chip breaking using CNC toolpaths, CIRP Annals - Manufacturing Technology 58 (2009) 97-100.
- [20] I. Lazoglu, C. Manav, Y. Murtezaoglu, Tool path optimization for free form surface machining, CIRP Annals - Manufacturing Technology 58 (2009) 101-104.
- [21] T. El-Wardany, R. Barth, J. Holowczak, W. Tredway, L. J. Chen, Optimum process parameters to produce green ceramic complex parts, CIRP Annals - Manufacturing Technology 58 (2009) 109-112.
- [22] L.A. Dobrzański, E. Hajduczek, J. Marciniak, R. Nowosielski, Physical metallurgy and heat treatment of tool materials, WNT, Warsaw, 2006 (in Polish)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-fa0e4e33-da00-4b94-97a1-5381c8d348f3