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The Influence of Modification of the Front Surface Geometry of the RFSSW Tool Sleeve on the Plasticization Effect and Stirring Materials During Joining Sheets Made of Aluminum Alloy 2024

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Języki publikacji
EN
Abstrakty
EN
The paper presents the results of research and analysis of the effect of joining by the RFSSW method of alclad sheets made of Al2024 with an anodic oxide coating, with the using the tool with modified geometry of the front surface of inner sleeve. The different effects of the modifications made on the phenomenon of plasticization and stirring of materials in the process of creating a weld, microstructure of welds and mechanical strength of lap joints were shown. The tests were carried out on 1.27 mm thick sheets, with the use of an unmodified tool and modified tools with three variants of the geometry. The welds and the joints samples were subjected to metallographic and strength tests. It has been shown that the use of a properly selected modified geometry has a beneficial effect on the transport of materials to be joined in the joint zone (flow pattern of plasticized layers and the stirring effect) during the welding, which translates into the strength of the joints and the nature of the weld failure.
Słowa kluczowe
Twórcy
  • Development Project Office, Polskie Zakłady Lotnicze w Mielcu Sp. z o.o., Poland
  • Rzeszów University of Technology, 12 Powstańców Warszawy Av., 35-959 Rzeszów, Poland
  • Rzeszów University of Technology, 12 Powstańców Warszawy Av., 35-959 Rzeszów, Poland
Bibliografia
  • [1] S. Kłysz, Podstawy wytrzymałości materiałów 2,7, Wyd. ITWL, Warszawa (2015).
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  • [5] J. Andres, A. Wrońska, T. Gałaczyński, G. Luty, R. Burek, Effect of process parameters on microstructure and mechanical properties of RFSSW lap joints of thin Al7075-T6 sheets, Arch. Metall. Mater. 63, 39-43 (2018).
  • [6] S.M. Manladan et al., A review on resistance spot welding of aluminum alloys, The International Journal of Advanced Manufacturing Technology 90, 605-634 (2017).
  • [7] J. Shude, W. Yue, L. Zhengwei, Y. Yumei, C. Peng, Effect of Tool Geometry on Material Flow Behavior of Refill Friction Stir Spot Welding, Trans. Indian. Inst. Met. 70, 1417-1430 (2017).
  • [8] E. Boldsaikhan, S. Fukada, M. Fujimoto, K. Kamimuki, H. Okada, Refill friction stir spot welding of surface-treated aerospace aluminum alloys with faying-surface sealant, J. Manuf. Process. 42, 113-120 (2019).
  • [9] P. Li, S. Chen, H. Dong, H. Ji, Y. Li, X. Guo, G. Yang, X. Zhang, X. Han, Interfacial microstructure and mechanical properties of dissimilar aluminum/steel joint fabricated via refilled friction stir spot welding, J. Manuf. Process. 49, 385-396 (2020).
  • [10] Y.Q. Zhao et al., Effects of sleeve plunge depth on microstructures and mechanical properties of friction spot welded alclad 7B04-T74 aluminum alloy, Materials and Design 62, 40-46, (2014).
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  • [13] J.Y. Cao, M. Wang, L. Kong, L.J. Guo, Hook formation and mechanical properties of friction spot welding in alloy 6061-T6, J. Mater. Process. Tech. 230, 254-262 (2016).
  • [14] Y.Q. Zhao, H.J. Liu, S.X. Chen, Z. Lin, J.C. Hou, Effects of sleeve plunge depth on microstructures and mechanical properties of friction spot welded alclad 7B04-T74 aluminum alloy, Materials and Design 62, 40-46 (2014).
  • [15] G. Li, L. Zhou, L. Luo, X. Wu, N. Guo, Microstructural evolution and mechanical properties of refill friction stir spot welded alclad 2A12-T4 aluminium alloy, J. Mater. Res. Technol. 8, 4115-4129 (2019).
  • [16] M. Tier, J.F. dos Santos et al., A study about the mechanical properties of alclad AA 2024 connections processed by friction spot welding 1, Research Gate (2009).
  • [17] J. Adamus, K. Adamus, The analysis of reasons for defects formation in aluminum joints created using RFSSW technology, Manufacturing Letters 21, 35-40 (2019).
  • [18] Z. Shen, Y. Ding, O. Gopkalo, B. Diak, A.P. Gerlich, Effects of tool design on the microstructure and mechanical properties of refill friction stir spot welding of dissimilar Al alloys, J. Mater. Process. Technol. 252, 751-759 (2018).
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-f9f7d107-7883-4449-8c8f-56ad4ca4e178
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