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Influence of Automatic Core Shooting Parameters in Hot-Box Technology on the Strength of Sodium Silicate Olivine Moulding Sands

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Języki publikacji
EN
Abstrakty
EN
The paper presents the results of preliminary research on the application of olivine moulding sands with hydrated sodium silicate containing 1.5 % wt. of binder to perform ecological casting cores in hot-box technology using a semi-automatic core shooter. The following parameters were used in the process of core shooting: initial shot pressure of 6 bar, shot time 3 s, the temperature of the core-box: 200, 250 and 300°C and the core curing time: 30, 60, 90, 120 and 150 s. The matrix of the moulding mixture was olivine sand, and the binder of the sandmix was commercial, unmodified hydrated sodium silicate with molar module SiO2/Na2O of 2.5. In one shot of the automatic core-shooter were formed three longitudinal specimens (cores) with a dimensions 22.2×22.2×180 mm. The samples obtained in this way were subjected to the assessment of the influence of the shooting parameters, i.e. shooting time, temperature and curing time in core-box, using the following criteria: core box fill rate, mechanical strength to bending RgU, apparent density, compaction degree and susceptibility to friability of sand grains after hardening. The results of trials on the use of olivine moulding sands with hydrated sodium silicate (olivine SSBS) in the process of core shooting made it possible to determine the conditions for further research on the improvement of inorganic hot-box process technology aimed at: reduction of the heating temperature and the curing time. It was found that correlation between the parameters of the shooting process and the bending strength of olivine moulding sands with sodium silicate is observed.
Rocznik
Strony
67--72
Opis fizyczny
Bibliogr. 31 poz., fot., rys., tab., wykr.
Twórcy
  • Wroclaw University of Technology, Department of Foundry Engineering, Plastics and Automation, Wrocław, Poland
Bibliografia
  • [1] Dańko, J. (1992). The process of manufacturing cores and foundry molds by blowing methods. Research and theory. Metalurgia i odlewnictwo. Zeszyt 145. Kraków: Zeszyty naukowe AGH. (in Polish).
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  • [3] Fedoryszyn, A., Dańko, J., Dańko, R., Asłanowicz, M., Fulko, T. & Ościłowski, A. (2013). Characteristic of Core Manufacturing Process with Use of Sand, Bonded by Ecological Friendly Nonorganic Binders. Archives of Foundry Engineering. 13(3), 19-24.
  • [4] Kim, E.-H., Lee, J.-H., Jung, Y.-G., Jang, J.-Ch. & Paik, U. (2013). Control of H2O generated during CO2 hardening process in a casting mold. Ceramics International. 39, 3993-3998.
  • [5] Stachowicz, M., Granat, K., & Obuchowski, P. (2017). Evaluation of the Possibilities of Sodium Silicate Sands Application in Automated Hot-Box Process of Cores Shooting. Archives of Foundry Engineering. 17(4), 155-160.
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  • [7] Dańko, R., & Jamrozowicz, Ł. (2017). Density distribution and resin migration investigations in samples of sand core made by blowing method. Journal of Casting & Materials Engineering. 1(3), 70-73.
  • [8] Dańko, R., Dańko, J., Burbelko, A. & Skrzyński, M. (2014). Core Blowing Process - Assessment of Core Sands Properties and Preliminary Model Testing. Archives of Foundry Engineering. 14(1), 25-28.
  • [9] Dańko, R. (2017). Validation of the Theoretical Model of Determining the Strength of Cores Made by the Blowing Method. Archives of Foundry Engineering. 17 (3), 27-30.
  • [10] Nowalczyk., Ch. (2014). Core shot simulation - as an economic and ecological asset of the casting process. Przegląd Odlewnictwa. 11-12, 472-474. (in Polish)
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  • [12] Ni, C. J., Lu, G. C., Zhang, Q. D., Jing, T., Wu, J. J., Yang, L. L., & Wu, Q. F. (2016). Influence of core box vents distribution on flow dynamics of core shooting process based on experiment and numerical simulation. China Foundry, 13(1), 22-29.
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  • [14] Ji, S., Wan, L., & Fan, Z. (2001). The toxic compounds and leaching characteristics of spent foundry sands. Water, Air, and Soil Pollution. 132 (3-4), 347-364.
  • [15] Stachowicz, M. (2017). The role of the densification of moulding sands with inorganic binders in the modeling of their strength obtained after microwave hardening. Prace Instytutu Odlewnictwa. 57 (2), 103-113.
  • [16] Jina, W., Zitian, F., Xiaolei, Z., & Di, P. (2009). Properties of sodium silicate bonded sand hardened by microwave heating. China Foundry. 6 (3), 191-196.
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  • [23] Bobrowski, A., Drożyński, D., Jakubski, J., Szumera, M., Kaczmarska, K., & Grabowska, B. (2018). Thermal Deformation of Moulding and Core Sands with an Inorganic Binder Containing a Relaxation Additive. Archives of Foundry Engineering. 18(4), 93-98.
  • [24] Major-Gabryś, K. A., Grabarczyk, A. P., & Dobosz, S. M. (2018). Thermally Hardened Moulding and Core Sands with Hydrated Sodium Silicate Designed for Al Alloy Castings. Archives of Foundry Engineering. 18(3), 132-137.
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  • [27] Lewandowski, J.L. (1991). Molding and core sands. Warszawa: Wydawnictwo Naukowe PWN. (in Polish).
  • [28] Stachowicz, M., & Paduchowicz, P. (2018). The influence of heating method and the thickness of measuring cores made of olivine moulding sands with sodium silicate on the deformation tested with a DMA Hot-Distortion device. Prace Instytutu Odlewnictwa. 58(4), 277-293.
  • [29] Hess, K., Ignaszak, Z. (1980). Thermal conductivity of molding sands as a function of temperature. Międzynarodowe sympozjum – Krzepnięcie Metali i Stopów, Gliwice 6-9 XI 1980, 264-278. (in Polish).
  • [30] Kępowicz, D. (2018). Evaluation of the possibility of using an automatic core blower LUT for the casting cores production from olivine sand with sodium silicate. Master thesis. Wroclaw University of Technology. (in Polish).
  • [31] Gal, B., Granat, K., & Nowak, D. (2017). Effect of compaction degree on permittivity of waterglass containing moulding sand. Metalurgija. 56(1-2), 17-20.
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-f977b084-64d0-442a-8d46-1801362a0294
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