Distortion Analysis of Thin-Walled Investment Castings

• Autorzy: Mandal R. , Roy Soumyajit , Sarkar Subhajit , Mandal T. , Pramanick A. K. , Majumdar G.

Identyfikatory

DOI

10.24425/afe.2023.146663

• Języki publikacji: EN

Abstrakty

EN

Dokra casting is famous for its Artistic value to the world but it is also sophisticated engineering. The technique is almost 4500 years old. It is practiced by the tribal artisans of India. It is a clay moulded wax-based thin-walled investment casting technique where liquid metal was poured into the red hot mould. Dimensional accuracy is always preferable for consumers of any product. Distortion is one of the barriers to achieving the accurate dimension for this type of casting especially for the bending parts. The cause and nature of the distortion for this type of casting must be analyzed to design a product with nominal tolerance and dimensional accuracy.

Słowa kluczowe

EN

Dokra casting; thin walled investment casting; distortion; dimensional accuracy; SEM

PL

technika Dokra; odlewy cienkościenne; zniekształcenie; dokładność wymiarowa; SEM

• Wydawca: Komisja Odlewnictwa Polskiej Akademii Nauk Oddział w Katowicach
• Czasopismo: Archives of Foundry Engineering
• Rocznik: 2023
• Tom: Vol. 23, iss. 3
• Strony: 59--60
• Opis fizyczny: Bibliogr. 30 poz., il., rys., tab., wykr.

Twórcy

autor

Mandal R.

• Mechanical Engineering Department, Jadavpur University, India

autor

Roy Soumyajit

• Metallurgical and Material Engineering Department, Jadavpur University, India

• https://orcid.org/0000-0002-2846-5518

autor

Sarkar Subhajit

• Mechanical Engineering Department, Jadavpur University, India

autor

Mandal T.

• Metallurgy and Materials Engineering, IIEST Shibpur, India

autor

Pramanick A. K.

• Metallurgical and Material Engineering Department, Jadavpur University, India

autor

Majumdar G.

• Mechanical Engineering Department, Jadavpur University, India

Bibliografia

• [1] Bhattacharya, S. (2011). Dhokra art and artists of bikna: problems and prospects. Chitrolekha International Magazine on Art and Design. 1(2),10-3.
• [2] Pattnaik, S., Karunakar, D.B. & Jha, P.K. (2012). Developments in investment casting process-a review. Journal of Materials Processing Technology. 212(11), 2332- 48. DOI: 10.1016/j.jmatprotec.2012.06.003.
• [3] Jones, S. & Yuan, C. (2003). Advances in shell moulding for investment casting. Journal of Materials Processing Technology. Apr 20, 135(2-3), 258-265. DOI: 10.1016/S0924-0136(02)00907-X.
• [4] Singh, S. & Singh, R. (2016). Precision investment casting: A state of art review and future trends. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture. 230(12), 2143-2164. https://doi.org/10.1177/0954405415597844.
• [5] Mukhtarkhanov, M., Perveen, A. & Talamona, D. (2020). Application of stereo-lithography based 3D printing technology in investment casting. Micromachines. 11(10), 946. https://doi.org/10.3390/mi11100946.
• [6] Vyas, A.V. & Sutaria, M.P. (2022). Investment castings of magnesium alloys: a road map and challenges. Archives of Foundry Engineering. 22(4), 19-23. DOI: 10.24425/afe.2022.140247.
• [7] Zhu, X., Wang, F., Ma, D. & Bührig-Polaczek, A. (2020). Dimensional tolerance of casting in the bridgman furnace based on 3D printing techniques. Metals. 10(3), 299. https://doi.org/10.3390/met10030299.
• [8] Cheah, C.M., Chua, C.K., Lee, C.W., Feng, C. & Totong, K. (2005). Rapid prototyping and tooling techniques: a review of applications for rapid investment casting. The International Journal of Advanced Manufacturing Technology. 25(3), 308-320. DOI: 10.1007/s00170-003-1840-6.
• [9] Donghong, W., Yu, J., Yang, C., Hao, X., Zhang, L. & Peng, Y. (2022). Dimensional control of ring-to-ring casting with a data-driven approach during investment casting. The International Journal of Advanced Manufacturing Technology. 119(1), 691-704. DOI:10.1007/s00170-021- 07539-9.
• [10] Liu, Y.Z., Cui, G.M., Zeng J.M., Gan, W.K. & Lu, JB. (2014). Prediction and prevention of distortion for the thin-walled aluminum investment casting. Advanced Materials Research. 915-916, 1049-1053. https://doi.org/10.4028/ www.scientific.net/AMR.915-916.1049.
• [11] Yarlagadda, P.K. & Hock, T.S. (2003). Statistical analysis on accuracy of wax patterns used in investment casting process. Journal of Materials Processing Technology. 138(1-3), 75-81. DOI: 10.1016/S0924-0136(03)00052-9.
• [12] Neff, D., Ferguson, B.L., Londrico, D., Li, Z. & Sims, J.M. (2020). Analysis of permanent mold distortion in aluminum casting. International Journal of Metalcasting. 14(1), 3-11. https://doi.org/10.1007/s40962-019-00337-w.
• [13] Karsten, O., Schimanski, K, Von Hehl, A. & Zoch, HW. (2011). Challenges and solutions in distortion engineering of an aluminium die casting component. Materials Science Forum. 690, 443-446. https://doi.org/10.4028/ www.scientific.net/MSF.690.443.
• [14] Zych, J. & Snopkiewicz, T. (2020). A New Laser-Registered View of the Shrinkage Kinetics of Foundry Alloys. Archives of Foundry Engineering. 20(3), 41-46. ISSN (1897-3310).
• [15] Ignaszak, Z. (2018). Discussion on the methodology and apparatus for hot distortion studies. Archives of Foundry Engineering. 18(2), 141-145. ISSN (1897-3310).
• [16] Khuengpukheiw, R., Veerapadungphol, S., Kunla, V. & Saikaew, C. (2022). Influence of sawdust ash addition on molding sand properties and quality of iron castings. Archives of Foundry Engineering. 22(4), 53-64. DOI: 10.24425/afe.2022.143950.
• [17] Mukherjee, D.A. (2016). A comparative study of dokra metal craft technology and harappan metal craft technology. Heritage: Journal of Multidisciplinary Studies in Archaeology.4,757-68. ISSN (2347-5463).
• [18] Mondal, A., Ghosal, S., Datta, P.K. (2005). An engineering approach to the manufacturing practice of the traditional investment casting process of Indian sub-continent. Proceedings of the International Conference on Mechanical Engineering 2005 (ICME2005) 28-30 December 2005, Dhaka, Bangladesh, ICME05-AM-43 (pp. 1-5).
• [19] Mandal, B., Chattopadhyay, P.K. & Datta, P.K. (2008). Characterization of a Pala-Sena, High-Tin Bronze bowl from Bengal, India. SAS Bulletin. 31(3), 12-17.
• [20] Mandal, B. & Datta, P.K. (2010). Hot mould casting process of ancient east India and Bangladesh. China Foundry. 7(2), 171-177. ISSN (1672-6421).
• [21] Mandal, B. & Datta, P. K. (2010). Understanding alloy design principles and cast metal technology in hot molds for medieval Bengal. Indian Journal of History of Science, 101-140.
• [22] Roy, S., Pramanick, A.K. & Datta, P.K. (2021). Quality analysis of tribal casting products by topsis for different gating system. IOP Conference Series: Materials Science and Engineering. 1080(1), 012014, 1-5. DOI: 10.1088/1757- 899X/1080/1/012014.
• [23] Sarkar, S., Baranwal, R.K., Biswas, C., Majumdar, G. & Haider, J. (2019). Optimization of process parameters for electroless Ni-Co-P coating deposition to maximize micro-hardness. Materials Research Express. 6(4), 046415, 1-13. DOI: 10.1088/2053-1591/aafc47.
• [24] Aghamiri, S.M., Oono, N., Ukai, S., Kasada, R., Noto, H., Hishinuma, Y. & Muroga, T. (2019). Brass-texture induced grain structure evolution in room temperature rolled ODS copper. Materials Science and Engineering: A. 749, 118-28. https://doi.org/10.1016/j.msea.2019.02.019.
• [25] Atay, H.Y., Uslu, G., Kahmaz, Y., Atay, Ö. (2020). Investigations of microstructure and mechanical properties of brass alloys produced by sand casting method at different casting temperatures. IOP Conference Series: Materials Science and Engineering. 726(1), 012018, 1-8. DOI: 10.1088/1757-899X/726/1/012018.
• [26] Mindivan, H., Çimenoǧlu, H. & Kayali, E.S. (2003). Microstructures and wear properties of brass synchroniser rings. Wear. 254(5-6), 532-537. https://doi.org/10.1016/S0043-1648(03)00023-1.
• [27] Atsumi, H., Imai, H., Li, S.F., Kousaka. Y., Kojima, A., & Kondoh. K. (2010). Microstructure and mechanical properties of high strength brass alloy with some elements. In Materials Science Forum. 654-656(771), 2552-2555. https://doi.org/10.4028/www.scientific.net/MSF.654-656.2552.
• [28] Chakraborty, A.K. (2014). Phase transformation of kaolinite clay, 1st ed., (pp.-21-26) Springer: New York, New Delhi. DOI 10.1007/978-81-322-1154-9.
• [29] Roy, S., Pramanick, A.K. & Datta, P.K. (2023). Negative shrinkage of thin-walled investment brass castings. Archives of Foundry Engineering. 23(1), 17-24. DOI: 10.24425/afe.2023.144275.
• [30] Roy, S., Pramanick, A.K. & Datta, P.K. (2020). Precise filling time calculation of thin-walled investment casting in hot mold. Journal of the Brazilian Society of Mechanical Science and Engineering. 42(10), 552, 1-11. https://doi.org/10.1007/s40430-020-02634-6.