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Steel C45 elements lapping

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Lapping is a process by which material is precisely removed from a workpiece to produce a desired dimension, surface finish or shape. It also removes subsurface damage caused by sawing or grinding. According to the classification surface to be generated, type of surface, kinematics of the cutting process, and tool shape (profile), many process variants can be distinguished. Among them face lapping are the most widespread lapping processes. They are used to produce a smooth, flat, unpolished surface. The process of lapping materials has been applied to a wide range of materials and applications, ranging from metals, glasses, optics, semiconductors and ceramics. Workpiece material properties and structure determine kind of material removal. Material removal by cutting, microfusion processes and material removal by microdeformation or by the induction of microcracks are to be underline. C45 is a medium carbon steel used when greater strength and hardness is desired than in the "rolled" condition, especially in mechanical engineering and automotive components. To minimize wear in high-speed applications requires extreme size accuracy, straightness and concentricity. To meet those high demands turning, grinding, lapping and polishing processes are used. This work presents results of steel C45 elements lapping. The experiments were conducted during flat lapping with use of ABRALAP 380 lapping machine. The lapping machine executory system consists of three conditioning rings. The process results were surface roughness Ra and material removal rate.
Twórcy
autor
  • Gdynia Maritime University Faculty of Marine Engineering Morska Street 81-87, 81-225 Gdynia, Poland tel.:+48 58 6901549, fax: +48 58 6901399
  • Gdynia Maritime University Faculty of Marine Engineering Morska Street 81-87, 81-225 Gdynia, Poland tel.:+48 58 6901549, fax: +48 58 6901399
Bibliografia
  • [1] Agbaraji, C., Raman, S., Basic observations in the flat lapping of aluminum and steels using standard abrasives, International Journal of Advanced Manufacturing Technology, No. 44, pp. 293-305, 2009.
  • [2] Bhagavat, S., Liberato, J. C., Chung, C., Kao, I., Effects of mixed abrasive grits in slurries on free abrasive machining (FAM) processes, International Journal of Machine Tools & Manufacture, No. 50, pp. 843-847, 2010.
  • [3] Crichigno, Filho, J. M., Teixeira, C. R., Valentina, L. V. O. D., An investigation of acoustic emission to monitoring flat lapping with non-replenished slurry, International Journal of Advanced Manufacturing Technology, No. 33, pp. 730-737, 2007.
  • [4] Horng, J. H., Jeng, Y. R., Chen, C. L., A model for temperature rise of polishing process considering effects of polishing pad and abrasive, Transactions of ASME, Vol. 126, pp. 422-429, 2004.
  • [5] Klocke, F., Dambon, O., Behrens, B., Analysis of defect mechanisms in polishing of tool steels, Production Engineering Research Development, No. 5, pp. 475-483, 2011.
  • [6] Marinescu, I. D., Uhlmann, E., Doi, T. K., Handbook of lapping and polishing, CRC Press Taylor & Francis Group, Boca Raton, 2007.
  • [7] Molenda, J., Barylski, A., Analiza modelu matematycznego poisującego wzrost temperatury podczas docierania jednostronnego powierzchni płaskich, Journal of KONES Powertrain and Transport, Vol. 16, No. 4, pp. 343-350, 2009.
  • [8] Molenda, J., Barylski, A., Determining the conditions for temperature measurements during flat lapping, Journal of KONES Powertrain and Transport, Vol. 18, No. 3, pp. 293-297, 2011.
  • [9] Molenda, J., Charchalis, A., Barylski, A., The influence of abrasive machine on temperature during one side lapping, Journal of KONES Powertrain and Transport, Vol. 17, No. 2, pp. 357-362, 2010.
  • [10] Sreejith, P. S., Ngoi, B. K. A., Material removal mechanism in precision machining of new materials, International Journal of Machine Tools & Manufacture, No. 41, pp. 1831-1843, 2001.
  • [11] www.engis.com
  • [12] www.kemet.co.uk
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-f6207f10-bf34-4063-a443-b254ab058d42
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