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The analysis of environmental and human impacts of using Strong Alkaline Water for cooling during machining

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
An eco-friendly manufacturing approach is important for the environment. Enhancing machining performances is not only required to improve product’s quality, time saving, and reduces costs; it is also contributed to the environmental protection efforts. Cooling is important aspect for obtaining this purpose. Therefore the benefits of Strong Alkaline Water (SAW) cooling method was assessed and compared with conventional wet cutting method. An experiment was performed at Nagaoka University of Technology machining centre. Three machine tools including a milling machine, a drilling machine and a turning machine were used. The study shows that using SAW for cooling is far more efficient than conventional cooling method. It reduces annual global warming potential by 72.95%, acidification potential 98.18%, ozone depletion potential 99.6%, smog formation potential 85.71% and human toxicity potential 42.86% compare with conventional method. The study concludes that besides inhibiting corrosion, prolonging tool life, improving surface roughness of final cutting and reducing energy usage, strong alkaline water cooling is an environmentally friendly approach and has positive impact on human health.
Słowa kluczowe
Rocznik
Strony
45--60
Opis fizyczny
Bibliogr. 23 poz., rys., tab.
Twórcy
autor
  • Nagaoka University of Technology, Department of Mechanical Engineering, Japan
autor
  • Nagaoka University of Technology, Department of Mechanical Engineering, Japan
  • Universidade Nacional Timor Lorosae, Department of Mechanical Engineering, Timor Leste
autor
  • Nagaoka University of Technology, Centre for Integrated Technology Support, Japan
Bibliografia
  • [1] STOCKER T.F., QIN D., PLATTNER G.-K., TIGNOR M., ALLEN S.K., BOSCHUNG J., et al., MIDGLEY P.M. (eds.), 2013, IPCC, Climate Change 2013: The Physical Science Basis, Contribution of Working Group I to the Fifth Assessment Report of the Intergovernmental Panel on Climate Change, Cambridge University Press, Cambridge, United Kingdom and New York, NY, USA.
  • [2] UNEP, 2014, UNEP Year Book 2014: Emerging Issues in Our Global Environment, Available at: https://www.unenvironment.org/resources/report/unep-year-book-2014-emerging-issues-our-global-environment (Retrieved on March 30th, 2017).
  • [3] SHOKRANI A., DHOKIA V., NEWMAN S.T, 2012, Environmentally conscious machining of difficult-to-machine materials with regard to cutting fluids, International Journal of Machine Tools and Manufacture, 57, 83-101.
  • [4] DEBNATH S., REDDY M.M., YI Q.S., 2014, Environmental friendly cutting fluids and cooling techniques in machining: a review, Journal of Cleaner Production, 83, 33-37.
  • [5] TANABE I., WATANABE M., 2011, Development of Cost-effective and Eco-friendly Permanent Grease Lubrication for the Machine Tool slides, Assembly and Manufacturing (ISAM), IEEE International Symposium, 1-6.
  • [6] AOYAMA T., KAKINUMA Y., YAMASHITA M., 2008, Development of a new lean lubrication system for near dry machining process, CIRP Annuals - Manufacturing Technology, 57, 125-128.
  • [7] PARK K.H., YUME J.O., YOON M.C., KWON P., 2010, A study on droplets and their distribution for minimum quantity lubrication (MQL), International Journal of Machine Tools & Manufacture, 50, 824-833.
  • [8] RAHIM E.A., SASAHARA H., 2011, A study of the effect of palm oil as MQL lubricant on high speed drilling of titanium alloys, Tribology International, 44, 309-317.
  • [9] TANABE I., JUNIOR R.D.C., SOE Y.T., TOMIOKA K., TAKAHASHI S., 2013, Drilling Technology Using Strong Alkaline Water with Micro-Bubble, Transactions of JSME, Series C, 79/799, 748-758 (In Japanese).
  • [10] TANABE I., JUNIOR R.D.C., SAKAGUCHI N., KANEKO Y., 2013, Development of Technology Regarding Soaking Machine Tool in Strong Alkaline Water for Reduction of CO2, Transactions of the Japan Society of Mechanical Engineers, Series C, 79/797, 67-76 (In Japanese).
  • [11] TANABE I., SOE Y.H., IYAMA T., SHIBUYA M., 2012, Development of Cutting Technology in Strong Alkaline Water, Transactions of JSME, Series C, 78/785, 262-271 (In Japanese).
  • [12] TANABE I., JUNIOR R.D.C., TOYOTA T., TAKAHASHI S., 2013, Wet Cutting Using Strong Alkaline Water with Air of Optimum Quantity, Transactions of JSME, Series C, 79/807, 4400-4410 (In Japanese).
  • [13] GAMA, V.D., TANABE, I., TAKAHASHI, S., 2014, On counter measure of vibration for machine using alkaline water with polymer, Journal of Machine Engineering, 14/3, 58-70.
  • [14] DA CRUZ R.J., TANABE, I., INOUE, Y., 2014, Development on the technique regarding change of resonance frequency on machine tool for optimization of cutting condition, Journal of Machine Engineering, 14/3, 35-47.
  • [15] DA CRUZ R.J., TANABE, I., SAKAGUCHI, N., 2014, Development of immersed machine tool and machining in the strong alkaline water for reduction of CO2, Journal of Machine Engineering, 14/3, 71-82.
  • [16] LENCUS A., 2013, Improvements to transport efficiency in Australia. Available at: http://energytransport efficiency.files.wordpress.com/2013/05/improvements-to-transport-efficiency-inaustralia.pdf (Retrieved on: July 8th 2014).
  • [17] IPCC, 2014, Climate Change 2014: Mitigation of Climate Change. Contribution of Working Group III to the Fifth Assessment Report of the Intergovernmental Panel on Climate Change, Edenhofer O., Pichs-Madruga R., Sokona Y., Farahani E., Kadner S., Seyboth K., et al. and Minx J.C. (eds.), Cambridge University Press, Cambridge, United Kingdom and New York, NY, USA.
  • [18] Ministry of Land, Infrastructure, Transport and Tourism, 2013, List of Automobile Fuel Consumption, Available at: http://www.mlit.go.jp/jidosha/jidosha_fr10_000010.html (Retrieved on: September, 20th, 2014).
  • [19] Ministry of the Environment, 2014, National Greenhouse Gas Inventory Report of Japan, Available at: http://www- gio.nies.go.jp/aboutghg/nir/2014/NIR-JPN-2014-v3.0.pdf (Retrieved on: August 15th, 2014).
  • [20] NANAKI E.A., KORONEOS C.J.,, 2012, Comparative LCA of the use of biodiesel, diesel and gasoline for transportation, Journal of Cleaner Production, 20/1, 14-19.
  • [21] Ministry of Land, Infrastructure, Transport and Tourism, 2008, Number of vehicles in major city, Available at: http://www.mlit.go.jp/statistics/pdf/23000000x024.pdf (Retrieved on: August 17th, 2014).
  • [22] Ministry of the environment, 2013, Announcement of actual emission factor, adjusted emission per electric utility company in FY 2012. Available at: https://www.env.go.jp/press/press.php?serial=17512 (Retrieved on: August 12th, 2014) (In Japanese).
  • [23] BRANDER M., SOOD A., WYLIE C., HAUGHTON A., LOVELL J., 2011, Technical Paper - Electricity specific emission factors for grid electricity, Available at: https://ecometrica.com/assets/Electricity-specific-emission- factors-for-grid-electricity.pdf (Retrieved on: August 12th, 2014).
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-f5e362a3-c8c7-4687-a12b-1db0a65e3783
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