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Enhanced of Tool Management Based on Machine Vision in the Field of Metal Forming Technology

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EN
Abstrakty
EN
In this article, the authors focused on the widely used aluminium extrusion technology, where the die quality and durability are the essential factors. In this study, detailed solutions in the three-key area have been presented. First is applying marking technology, where a laser technique was proposed as a consistent light source of high power in a selected, narrow spectral range. In the second, an automated and reliable identification method of alphanumeric characters was investigated using an advanced machine vision system and digital image processing adopted to the industrial conditions. Third, a proposed concept of online tool management was introduced as an efficient process for properly planning the production process, cost estimation and risk assessment. In this research, the authors pay attention to the designed vision system’s speed, reliability, and mobility. This leads to the practical, industrial application of the proposed solutions, where the influence of external factors is not negligible.
Twórcy
  • Warsaw University of Technology, Metal Forming and Foundry, Faculty of Mechanical and Industrial Engineering, 85 Narbutta Str., 02-525, Warszawa, Poland
autor
  • Warsaw University of Technology, Metal Forming and Foundry, Faculty of Mechanical and Industrial Engineering, 85 Narbutta Str., 02-525, Warszawa, Poland
Bibliografia
  • [1] Y. Dewang, A study on metal extrusion process. 2. International Journal, of LNCT. 2 (6), 124-130 (2018).
  • [2] W. Libura, A. Rękas, Numerical Modelling in Designing Aluminium Extrusion, Edited by Zaki Ahmad, Aluminium Alloys - New Trends in Fabrication and Applications. (2012). DOI: https://doi.org/10.5772/51239
  • [3] I. Alfaro, D. Gonzalez, D. Bel, E. Cueto, M. Doblare, F. Chinesta, Recent Advances in the Meshless Simulation of Aluminium Extrusion and other Related Forming Processes, Archives of Computational Methods in Engineering 13 (1), 3-43 (2006).
  • [4] L. Donati, N. Ben Khalifa, L. Tomesani, A.E. Tekkaya Comparison of different FEM code approaches in the simulation of the die deflection during aluminium extrusion, Int. J. Mater. Form. 3 (1), 375-378 (2010).
  • [5] S.M. Byon, S.M. Hwang, Die shape optimal design in cold and hot extrusion, Journal of Materials Processing Technology 138 (1-3), 316-324 (2003).
  • [6] L. Zou, J. Xia, X. Wang, G. Hu, Optimization of die profile for improving die life in the hot extrusion process, Journal of Materials Processing Technology 142 (3), 659-664 (2003).
  • [7] K.K. Tong, M.S. Yong, M.W. Fu, T. Muramatsu, C.S. Goh, S.X. Zhang, CAE enabled methodology for die fatigue life analysis and improvement, Int. J. Prod. Res. 43 (1), 131-146 (2005).
  • [8] J.J. Wang, Z.S. Zhang, W.P. He, Identification of tools with failure barcode based on multi-information fusion, JST. 48 (12), 1675-1680 (2014).
  • [9] A. Selaouti, J. Knigge, R. Nickel, Simulative study of cause-effect interdependencies in tool logistics, AMAE Int. J. on Production and Industrial Engineering 1 (1), 1-8 (2010).
  • [10] F. Konstantinidis, A. Gasteratos, S. Mouroutsos, Vision-Based Product Tracking Method for Cyber-Physical Production Systems in Industry 4.0. 1-6 (2018). DOI: https://doi.org/10.1109/IST.2018.8577189
  • [11] M. Christopher, Logistics and Supply Chain Management. Pearson Education Limited, (2011).
  • [12] H. Håkansson, J. Johanson, A Model of industrial networks in Understanding Business Marketing and Purchasing. Ford (Ed.), Thomson London, (2002).
  • [13] H.J. Walters, Patent US nr 5,622,069, Stamping die with attached PLC, (1997).
  • [14] D. Schmitz, Patent US nr 6,047,579, RF TAG attached to die assembly for use in press machine, (2000).
  • [15] A. Lorieux, J.J. Levy, D. Lhomme, C. Plazanet, P. George, C. Cougnaud, A. Bourgeois, Patent US nr 7,370,506, Forging die with marking means, (2008).
  • [16] N. Katuk, K.-R.K. Mahamud, N.H. Zakaria, A review of the current trends and future directions of camera barcode reading, Journal of Theoretical and Applied Information Technology 97 (8), 2268-2288 (2018).
  • [17] H. Yang, A. Kot, X. Jiang, Binarization of Low-Quality Barcode Images Captured by Mobile Phones Using Local Window of Adaptive Location and Size, IEEE transactions on image processing: A publication of the IEEE Signal Processing Society 21 (1), 418-25 (2011).
  • [18] W. Du, L. Li, Liang W. Zhao, 2D Barcode Identification Technology Application in Tool Management System for Workshop, Materials Science Forum. 836-837, (2016). DOI: https://doi.org/10.4028/www.scientific.net/MSF.836-837.283
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  • [21] L. Lazov, H. Deneva, P. Narica, Laser Marking Methods. Proceedings of the 10th International Scientific and Practical Conference 1, 108-115 (2015). DOI: https://doi.org/10.17770/etr2015vol1.221
  • [22] H. Liu, W. Lin, Wenxiong M. Hong, Hybrid laser precision engineering of transparent hard materials: challenges, solutions and applications, Light: Science & Applications 10 (1), 162, 1-23 (2021). DOI: https://doi.org/10.1038/s41377-021-00596-5
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  • [27] R. Smith, D. Antonova, D. Lee D., Adapting the Tesseract Open Source OCR Engine for Multilingual OCR. MOCR ‘09: Proceedings of the International Workshop on Multilingual OCR 1, 1-8 (2009). DOI: https://doi.org/10.1145/1577802.1577804
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Uwagi
1. The authors would like to thank the valuable information and materials provided by Extral Aluminium Company.
2. Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
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bwmeta1.element.baztech-f5b5be0b-2ebc-482a-91f0-c1137c3298af
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