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Purpose: Analysis and the review of 3D scanning methods, methods of combining 3D scans and tables available on the market (rotary, tilt and turn) as non-destructive testing systems of polymer materials. As the problem of deformation testing of elements produced by 3D printing is relatively novel, so far a small number of publications on this subject have been observed in terms of current solutions in the area of methodology and devices. Design/methodology/approach: 3D print samples have been prepared using MultiJet Printing (MJP), also called PolyJet Printing. The first sample was left in a UV oven and the second one in a dark cabinet, without access to sunlight (standard conditions 23/50 as described in ISO 554:1976). Non-contact structured blue light 3D metrology grade scanner was used to capture the entire part geometry for inspection. A comparison of subsequent scans after postcuring with reference scans after printing can indicate dimensional changes. The resulting scans are detailed enough to monitor shape and size changes over time. Findings: Universal 3D printing model beneficial in distortion analysis has been proposed. The method of evaluating 3D print distortions was verified using a metrology class 3D scanner. The results of this study show that deformations are declining through time to near the same values, the only difference is the rate of change of dimensions. Practical implications: Due to popularity and lower cost of polymer 3D printing, in comparison to metal 3D printing, an initial attempt to analyse the distortion of the locally melted substrate was done using MultiJet 3D printing with photopolymer material. The universal 3D print test part was proposed for verification of 3D printing deformations. Finally, the framework for the determination of 3D printing distortions is presented, taking into account the influence of UV postcuring. Originality/value: Analysis of a method to measure 3D printing distortions using a metrology grade 3D scanner is presented in the paper. Recently, this matter is becoming more and more important because many prototypes are increasingly produced by 3D printing and 3D printing distortions may cause many difficulties during the manufacturing and assembly process.
Wydawca
Rocznik
Tom
Strony
30--41
Opis fizyczny
Bibliogr. 34 poz.
Twórcy
autor
- West Pomeranian University of Technology, Al. Piastów 19, 70-310 Szczecin, Poland
autor
- West Pomeranian University of Technology, Al. Piastów 19, 70-310 Szczecin, Poland
Bibliografia
- [1] E. Pei, M. Monzón, A. Bernard (eds.), Additive Manufacturing: Developments in Training and Education, Springer International Publishing, London, 2019. DOI: https://doi.org/10.1007/978-3-319-76084-1
- [2] ISO/ASTM52902-19, Additive manufacturing - Test artifacts - Geometric capability assessment of additive manufacturing systems, ASTM International, West Conshohocken, PA, 2019.
- [3] ISO/ASTM52910-18, Additive manufacturing - Design - Requirements, guidelines and recommendations, ASTM International, West Conshohocken, PA, 2018.
- [4] ISO 17296-3:2014 Additive manufacturing - General principles - Part 3: Main characteristics and corresponding test methods, International Organization for Standardization, Geneva, Switzerland, 2014.
- [5] C.K. Chua, C.H. Wong, W.Y. Yeong, Standards, quality control, and measurement sciences in 3D printing and additive manufacturing, Academic Press, 2017.
- [6] P.F. Jacobs, Rapid Prototyping and Manufacturing: Fundamentals of Stereolithography, McGraw-Hill, Inc., New York, NY, USA, 1993.
- [7] J. Binnion, A New Method for Preparing 3D Acrylic Photopolymer Patterns for Investment Casting, Proceedings of the Santa Fe Symposium on Jewelry Manufacturing Technology, 2016.
- [8] T.H. Pang, Stereolithography epoxy resin development: accuracy and dimensional stability, Proceedings of the International Solid Freeform Fabrication Symposium, 1993, 11-26. DOI: https://doi.org/10.15781/T2J960T1N
- [9] J. Nowacki, N. Sieczkiewicz, M. Nocoń, The use of 3D scanning technology in measurements of welding distortions, Institute of Welding Bulletin 1 (2019) 27-36. DOI: https://doi.org/10.17729/ebis.2019.1/3
- [10] T.H. Pang, M.D. Guertin, H.D. Nguyen, Accuracy of Stereo lithography Parts: Mechanism and Modes of Distortion for a "Letter-H" Diagnostic Part, Proceedings of the International Solid Freeform Fabrication Symposium, 1995, 170-180.
- [11] S.P. Moylan, A.L. Cooke, K.K. Jurrens, J.A. Slotwinski, M.A. Donmez, A review of test artifacts for additive manufacturing, National Institute of Standards and Technology (NIST), Gaithersburg, MD, Report No. NISTIR 7858, 2012, 1-11. DOI: http://dx.doi.org/10.6028/NIST.IR.7858
- [12] M. Ebrahim, 3D Laser Scanners: History, Applications, and Future, LAP LAMBERT Academic Publishing, 2016.
- [13] A. Woźniak, Współrzędnościowa technika pomiarowa, Available from: https ://automatykab2b.pl/temat-miesiaca/39388-wspolrzednosciowa-technika- pomiarowa, Accessed: 30.05.2018 (in Polish).
- [14] P.K. Venuvinod, W. Ma, Laser-based and Other Technologies, Springer, US, 2004.
- [15] Information Resources Management Association, Civil and Environmental Engineering: Concepts, Methodo- logies, Tools, and Applications, First Edition, GI Global, 2016. DOI: https://doi.org/10.4018/978-1- 4666-9619-8
- [16] https://www.gom.com, Accessed: 30.05.2018.
- [17] W. Cuypers, N. Van Gestel, A. Voet, J.-P. Kruth, J. Mingneau, P. Bleys, Optical measurement techniques for mobile and large-scale dimensional metrology, Optics and Lasers in Engineering 47/3-4 (2009) 292-300. DOI: https7/doLorg/10J016j.optlasengJ200803..013
- [18] A. Cantatore, P. Muller, Introduction to computed tomography, DTU, Denmark, 2011. Available from: https ://backend.orbit. dtu.dk/ws/portalfiles/portal/5129 7792/Introduction to CT.pdf
- [19] P.-H. Allard, J.-A. Lavoie, Differentiation of 3D scanners and their positioning method when applied to pipeline integrity, Proceedings of the 9th Pipeline Technology Conference 2014, EITEP Institute, 2014.
- [20] V.G. Duffy (ed.), Advances in Applied Human Modeling and Simulation, CRC Press, 2012.
- [21] http://www.skanery3d.info. Accessed: 30.05.2018.
- [22] S. Logozzo, M. Valigi, G. Canella, Advances in optomechatronics: An automated tilt-rotational 3D scanner for high-quality reconstructions. Photonics, Vol. 5, No. 4, Multidisciplinary Digital Publishing Institute, 2018.
- [23] J.L. Cao, Y. Luo, Z. Li, Study on 3-D laser-scanning- based machine vision system for robotic construction vehicles, Advanced Materials Research 591-593 (2012) 1391-1395. DOI: https://doi.org/10.4028/www.scientific.net/AMR.591- 593.1391
- [24] http://orangemonkie.com/foldio360/. Accessed: 30.05.2018.
- [25] https://3dscanexpert.com/. Accessed: 30.05.2018.
- [26] A.E. McMills, 3D Printing Basics for Entertainment Design, Routledge, 2017.
- [27] S.K. Mun, J.M. Park, Y.S. Cho, Turn Table for Photo- graphing and Image Photgraphing System Using Same, Patent Application No. US20180309976A1, 2016.
- [28] D.M. Frohlich, Fast design, slow innovation: Audio- photography ten years on, Springer, 2015. DOI: https://doi.org/10.1007/978-3-319-21939-4
- [29] http://www.aicon3d.com/. Accessed: 30.05.2018.
- [30] G.B. Kim, S. Lee, H. Kim, D.H. Yang, Y.H. Kim, Y.S. Kyung, C.S. Kim, S.H. Choi, B.J. Kim, H. Ha, S.U. Kwon, N. Kim, Three-dimensional printing: basic principles and applications in medicine and radiology, Korean Journal of Radiology 17/2 (2016) 182-197. DOI: https://doi.org/10.3348/kjr.2016.17.2.182
- [31] S.T. Mcafee, W.H. Rigsby, Method of coating for enhancing white light scanning of an object, European Patent No. EP2526375A1, 2011.
- [32] M. Javaid, A. Haleem, L. Kumar, Dimensional Errors During Scanning of Product Using 3D Scanner, in: A. Prasad, S.S. Gupta, R.K. Tyagi, Advances in Engi-neering Design, Springer, Singapore, 2019, 727-736. DOI: https://doi.org/10.1007/978-981-13-6469-3 67
- [33] D. Wu, Z. Zhao, Q. Zhang, H.J. Qi, D. Fang, Mechanics of shape distortion of DLP 3D printed structures during UV post-curing, Soft Matter 15/30 (2019) 6151-6159. DOI: https://doi.org/10.1039/C9SM00725C
- [34] J. Francis, L. Bian, Deep learning for distortion prediction in laser-based additive manufacturing using big data, Manufacturing Letters 20 (2019) 10-14. DOI: https://doi.org/10.1016/j.mfglet.2019.02.001
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-f5aa3511-b8ad-48f5-82de-e3bfdbd3d0da