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Impact of physical and mechanical properties of rocks on energy consumption of jaw crusher

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The aim of this paper was to determine the impact of physical and mechanical properties of rocks on the electricity consumption of a jaw crusher during crushing. This paper presents a different approach to determine the energy consumption during comminution. The energy required for crushing rocks was obtained by direct measurement of crusher's motor power during the crushing of samples. Laboratory tests were used to determine the following physical and mechanical properties of the tested samples: bulk density, compressive strength, tensile strength, hardness, and fracture toughness. After that, the laboratory jaw crusher crushing tests were conducted. In the first part of the study, the individual rock samples were crushed one by one. In the second part of the test, multiple samples were crushed simultaneously. By measuring the energy consumption for crushing rocks with different physical and mechanical properties, we explored the dependence of energy required for crushing on individual mechanical properties of rocks and the simultaneous effect of the properties. Using statistical analysis of the influence of individual mechanical properties we found that the greatest influence on energy consumption for crushing was compressive strength. Fracture toughness and tensile strength of the rocks had a significant impact on the crushing energy. The effect of bulk density was not large while for the hardness could not be stated that it had influence. By the analysis of deviations of specific crushing energy calculated using equations obtained by multiple regression analysis of simultaneous influence of multiple mechanical properties of rocks and from the measured values, it was found that the dependence obtained on the basis of all investigated properties showed the smallest deviation and dependence obtained by compressive strength, fracture toughness, and hardness showed significantly smaller deviation. By examining the influence of mechanical rock properties on particle size of crushed material it was found that the increase in compressive strength increased the proportion of larger particles while other properties showed no effect.
Rocznik
Strony
461--475
Opis fizyczny
Bibliogr. 23 poz., rys., tab.
Twórcy
autor
  • University of Zagreb, Faculty of Mining, Geology and Petroleum Engineering, Pierottijeva 6, Zagreb, Croatia
autor
  • University of Zagreb, Faculty of Mining, Geology and Petroleum Engineering, Pierottijeva 6, Zagreb, Croatia
autor
  • University of Zagreb, Faculty of Mining, Geology and Petroleum Engineering, Pierottijeva 6, Zagreb, Croatia
autor
  • University of Zagreb, Faculty of Mining, Geology and Petroleum Engineering, Pierottijeva 6, Zagreb, Croatia
Bibliografia
  • A.S.T.M., 1942, Tentative method of test for compressive strength of natural building stone, A.S.T.M.: Designation: C170-41T, A.S.T.M. Standards – Part 2, 1102-1104.
  • Bearman R. A., 1991, The application of rock mechanics parameters to the prediction of crusher performance, Doctoral dissertation, University of Exeter.
  • Bond F.C., 1952, The third theory of comminution, Trans. AIMF, 193, 484.
  • Donovan J. G., 2003, Fracture toughness based models for the prediction of power consumption, product size, and capacity of jaw crushers, Doctoral dissertation, Virginia Polytechnic Institute and State University.
  • Fuerstenau D.W., Abouzeid A-Z.M., 2002, The energy efficiency of ball milling in comminution, Int. J. Miner. Process. 67, 161-185.
  • Holmes J.A., 1957, A contribution to the study of comminution, Trans. Inst. Chem. Eng., 35, 125-156.
  • ISRM, 1978, Suggested Methods for Determining Hardness and Abrasiveness of Rocks, Int. J. Rock Mech. Min. Sci. & Geomech. Abstr. 15, 89-98.
  • Kick F., 1885, Das Gesetz des proportionalen Widerstands und Seine Anwendung, Felix, Leipzig.
  • Kujundzic T., Bedekovic G., Kuhinek D., Korman T., 2008, Impact of rock hardness on fragmentation by hydraulic hammer and crushing in jaw crusher, The Mining-Geological-Petroleum Engineering Bulletin, 20(1), 83 – 90.
  • Napier-Munn T. J., Morrell S., Morrison R. D., Kojovic T., 1996, Mineral Comminution Circuits Their Operation and Optimisation, Julius Kruttschnitt Mineral Research Center, Australia.
  • Narayanan S.S., Whiten W.J., 1988, Determination of comminution characteristics from single-particle breakage tests and its application to ball-mill scale-up, Transactions of IMM, 7, Section C, 115-124.
  • Olaleye B. M, 2010, Influence of some rock strength properties on jaw crusher performance in granite quarry, Mining Science and Technology (China), 20(2), 204-208.
  • Refahi A., Rezai B., Mohadesi J.A., 2007, Use of rock mechanical properties to predict Bond crushing index, Miner. Eng., 20, 662-669.
  • Refahi A., Mohadesi J.A., Rezai B., 2009, Comparison between bond crushing energy and fracture energy of rocks in a jaw crusher using numerical simulation, J. South. Afr. Inst. Min. Metall., 109, 709-717.
  • Sadrai S., Meech J.A., Tromans S., Sassani F., 2011, Energy efficient comminution under high velocity impact fragmentation, Miner. Eng., 24, 1053-1061.
  • Salopek B., Bedekovic G., 2000, Fragmentation – First Stage in Enrichment Process of Mineral Raw Materials, The Mining-Geological-Petroleum Engineering Bulletin, 12(1), 83-88.
  • Slokan K., 1969, Crushing, Tehnička enciklopedija, 3, 395-401, Leksikografski zavod Miroslav Krleža“ (in Croatian).
  • Stamboliadis E. Th., 2002, A contribution to the relationship of energy and particle size in the comminution of brittle particulate materials, Miner. Eng., 15, 707-713.
  • Tavares L.M., Carvalho R.M., 2007, Impact work index prediction from continuum damage model of particle fracture, Miner. Eng. 20, 1368-1375.
  • Toraman O. Y., Kahraman S., Cayirli S., 2010, Predicting the crushability of rocks from the impact strength index, Miner. Eng., 23(9), 752-754
  • Tosun A., Konak G., 2014, Development of a model estimating energy consumption values of primary and secondary crushers, Arabian Journal of Geosciences, 1-12.
  • Von Rittinger P.R, 1867, Lehrbuch der Aufbereitungskunde, Ernst and Korn, Berlin.
  • Workman L., Eloranta J., 2003, The effects of blasting on crushing and grinding efficiency and energy consumption, Proc 29th Con Explosives and Blasting Techniques, Int Society of Explosive Engineers, Cleveland OH, 1-5.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-f5468f2e-8bb8-4fbc-8d46-ebd2ed3204a8
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