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Numerical simulation of shear slitting process of grain oriented silicon steel using sph method

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Mechanical cutting allows separating of sheet material at low cost and therefore remains the most popular way to produce laminations for electrical machines and transformers. However, recent investigations revealed the deteriorating effect of cutting on the magnetic properties of the material close to the cut edge. The deformations generate elastic stresses in zones adjacent to the area of plastically deformed and strongly affect the magnetic properties. The knowledge about residual stresses is necessary in designing the process. This paper presents the new apprach of modeling residual stresses induced in shear slitting of grain oriented electrical steel using mesh-free method. The applications of SPH (Smoothed Particle Hydrodynamics) methodology to the simulation and analysis of 3D shear slitting process is presented. In experimental studies, an advanced vision-based technology based on digital image correlation (DIC) for monitoring the cutting process is used.
Rocznik
Strony
333--338
Opis fizyczny
Bibliogr. 21 poz., rys., tab., wykr.
Twórcy
autor
  • Faculty of Mechanical Engineering, Koszalin University of Technology, Racławicka 15-17 str., 75-620 Koszalin, Poland
autor
  • Faculty of Mechanical Engineering, Koszalin University of Technology, Racławicka 15-17 str., 75-620 Koszalin, Poland
  • Faculty of Mechanical Engineering, Koszalin University of Technology, Racławicka 15-17 str., 75-620 Koszalin, Poland
Bibliografia
  • 1. Bagci E. (2011), 3-D numerical analysis of orthogonal cutting process via mesh-free method, International Journal of Physical Sciences, 6, 1267-1282.
  • 2. Bohdal L. (2016), The application of the smoothed particle hydrodynamics (SPH) method to the simulation and analysis of blanking process, Mechanika, 22(5), 380-387.
  • 3. Bohdal Ł., Gontarz S., Kukiełka L., Radkowski S. (2015), Modeling of residual stresses induced in shear slitting of grain oriented silicon steel using SPH method, Intelligent Methods in Surface Forming. Gorzów Wlkp. – Poznań, 13-25 (In Polish).
  • 4. Chodor J., Kukielka L. (2007), Numerical analysis of chip formation during machining for different value of failure strain, PAMM 7 (1), 4030031-4030032.
  • 5. Chodor J., Kukielka L. (2014), Using nonlinear contact mechanics in process of tool edge movement on deformable body to analysis of cutting and sliding burnishing processes, Applied Mechanics and Materials, 474, 339-344.
  • 6. Gałęzia A., Gontarz S., Jasiński M., Mączak J., Radkowski S., Seńko J. (2012), Distributed system for monitoring of the large scale infrastructure structures based on analysis of changes of its static and dynamic properties, Key Engineering Materials, 518, 106-118.
  • 7. Gąsiorek D. (2013), The application of the smoothed particle hydrodynamics (SPH) method and the experimental verification of cutting of sheet metal bundles using a guillotine, Journal of Theoretical and Applied Mechanics, 51(4), 1053-1065.
  • 8. Gingold RA., Monaghan JJ. (1977), Smooth particle hydrodynamics: theory and application to non-spherical stars, Monthly Notices of the Royal Astronomical Society, 181, 375-389.
  • 9. Godec Z. (1977), Influence of Slitting on Core Losses and Magnetization Curve of Grain Oriented Electrical Steels, IEEE Trans. Magn., 13 (4), 1053-1057.
  • 10. Golovashchenko S.F. (2006), A study on trimming of aluminum autobody sheet and development of a new robust process eliminating burrs and slivers, International Journal of Mechanical Sciences, 48, 1384-1400.
  • 11. Gontarz S., Radkowski S. (2012), Impact of various factors on relationships between stress and eigen magnetic field in a steel specimen. Magnetics, IEEE Transactions on, 48 (3), 1143-1154.
  • 12. Heisel U., Zaloga W., Krivoruchko D., Storchak M., Goloborodko L. (2013), Modelling of orthogonal cutting processes with the method of smoothed particle hydrodynamics, Production Engineering Research and Development, 7, 639-645.
  • 13. Jianming W., Feihong L., Feng Y., Gang Z. (2011), Shot peening simulation based on SPH method, International Journal of Advanced Manufacturing Technology, 56, 571-578.
  • 14. Johnson G.R., Cook W.H. (1985), Fracture characteristics of three metals subjected to various strains, strain rates, temperatures and pressures, Engineering Fracture Mechanics, 21(1), 31-48.
  • 15. Kałduński P., Kukiełka L. (2007), The numerical analysis of the influence of the blankholder force and the friction coefficient on the value of the drawing force, PAMM 7 (1), 4010045-4010046.
  • 16. Kałduński P., Kukiełka L. (2008), The sensitivity analysis of the drawpiece response on the finite element shape parameter, PAMM 8 (1), 10725-10726.
  • 17. Kukielka L., Kulakowska A., Patyk R. (2010), Numerical modeling and simulation of the movable contact tool-worpiece and application in technological processes, Journal of Systemics, Cybernetics and Informatics, 8/3, 36-41.
  • 18. Kulakowska A., Patyk R., Bohdal Ł. (2014), Application of burnishing process in creating environmental product, Annual Set The Environment Protection, 16, 323-335 (In Polish).
  • 19. Meehan R. R., Burns S. J. (1996), Mechanics of slitting and cutting webs, Experimental Mechanics 38, 103-109.
  • 20. Pluta W., Kitz E., Krismanic G., Rygal R., Soinski M., Pfützner H. (2004), Rotational power loss measurement of Fe based soft magnetic materials; Poster: 2DM 1&2 Dimensional Magnetic Measurement and Testing, Ghent University; 27.09.2004 - 28.09.2004; in: 8th International Workshop on 1&2 Dimensional Magnetic Measurement and Testing, S. 9.E.
  • 21. TeNyenhuis E., Girgis R. (2000), Effect of slitting electrical core steel on measured iron loss. Journal of Magnetism and Magnetic Materials, 215-216, 110-111.
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-f53fa0cc-ec0e-461d-b24f-d6bf88995e35
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