Manufacturing and technological properties of Cu-Al2O3 composite powders manufactured by mechanical alloying process

• Autorzy: Kurzawa Adam , Kaczmar Jacek W.

Identyfikatory

DOI

10.62753/ctp.2025.04.1.1

• Języki publikacji: EN

Abstrakty

EN

The mechanical alloying process was applied to manufacture Cu based composite powders containing 2.0, 3.5, 5.0 and 10.0 vol.% alumina powders, The electrolytic copper powder and alumina powders were milled in an attritor for 2, 4, 6, 10, 16 and 24 hours. The distribution of the strengthening alumina powders in the copper matrix was investigated by means of light microscopy and evaluated on the basis of earlier elaborated statistical methods. The optimum time ensuring homogeneous distribution of the alumina particles was 24 hours with the attritor axis rotation rate of 120 1/s. The sieve analysis of the manufactured powders, pressability with the application of pressing pressures of 50, 100, 150, 200 and 250 MPa and sinterability at 900o C for 2 hours were investigated. The manufactured powders will be further applied for heat sinks, and contact materials which are characterized by a low wear rate.

Słowa kluczowe

EN

composite materials; mechanical alloying; copper base materials; composite properties

PL

materiały kompozytowe; materiały na bazie miedzi; właściwości kompozytowe

• Wydawca: Polskie Towarzystwo Materiałów Kompozytowych
• Czasopismo: Composites Theory and Practice
• Rocznik: 2025
• Tom: R. 25, nr 1
• Strony: 49--57
• Opis fizyczny: Bibliogr. 23 poz., rys.

Twórcy

autor

Kurzawa Adam

• Wrocław University of Science and Technology, Chair of Light Elements Engineering, Foundry and Automation, 27 W. Wyspiańskiego St., 50-370, Wrocław

autor

Kaczmar Jacek W.

• Wrocław University of Science and Technology, Chair of Light Elements Engineering, Foundry and Automation, 27 W. Wyspiańskiego St., 50-370, Wrocław

Bibliografia

• [1] Benjamin J.S., Volin T.E.: The mechanism of mechanical alloying, Metallurgical Transactions, 1974, vol. 5, 1929- 1934, https://doi.org/10.1007/BF02644161
• [2] Suñol, Joan-Josep editor, Mechanical Alloying: Processing and Materials, 2021, Basel, Switzerland: MDPI - Multidisciplinary Digital Publishing Institute, https://doi.org/10.3390/met11050798
• [3] Chmielewski M., Pietrzak K., Kaliński D., Pisarek M.: Mechanical alloying of AIN-Cu powders in planetary ball mill (original in polish: Mechaniczna synteza proszków AIN-Cu z wykorzystaniem młynka planetarnego), Inżynieria Materiałowa 2008, vol. 29, nr 5, 483-488.
• [4] Strojny-Nędza A., Pietrzak K., Gładki A., Nosewicz S., Jarząbek D.M., Chmielewski M.: The effect of ceramic type reinforcement on structure and properties of Cu-Al2O3 composites, Bulletin of the Polish Academy of Science Technical Science, 2018, vol. 66, No. 4, 553-560, https://doi.org/10.24425/124271
• [5] Franczak A., Karwan-Baczewska J.: Analysis of the selected technological properties of cooper based composite powders with titanium nitride reinforcement (original in polish: Analiza wybranych własności technologicznych proszków kompozytowych na osnowie miedzi z dodatkiem fazy zbrojącej TiN), Rudy i Metale Nieżelazne, 2018 R.63 nr 8 s.25-27, https://doi.org/10.7494/mafe.2017.43.2.97
• [6] Franczak A., Karwan-Baczewska J.: The effect of mechanical alloying route on the microstructure of copper matrix composites reinforced with titanium nitride particles. Processing and properties oif Cu-5 vol.% wt.TiN (original in polish: Efekt mechanicznej syntezy na mikrostrukturę kompozytów na osnowie miedzi umacnianych cząstkami azotku tytanu. Wytwarzanie i właściwości Cu-5% wag. Hutnik, Wiadomości Hutnicze, 2021,Vol. 88, nr 2, s. 2-7, https://doi.org/10.15199/24.2021.2.1.
• [7] Shimada Y., Mizumoto M., Hishinuma Y., Ikeda K., Yoshida K., Noto H., Ma B., Muroga T., Nagai Y., Konno T.J.: Microstructural changes of oxide dispersion strengthened copper powders fabricated by mechanical alloying, Fusion Engineering and Design, 2021-12, Vol.173, p.112804, Article 112804, https://doi.org/10.1016/j.fusengdes.2021.112804
• [8] Rabiee M., Mirzadeh H., Ataie A.: Mechanical alloying and consolidation of copper‐iron‐silicon carbide nanocomposites, Materialwissenschaft und Werkstofftechnik, 2020-12, vol. 51 (12), p.1700-1704, https://doi.org/10.1002/mawe. 202000141
• [9] Yousuf M., Zuhailawari H.: In Situ Carbide Formation in Nanostaructured Copper Matrix Composite Using Mechanical Alloying and Sintering, Matrials, 2022, 15, 2340, https://doi.org/10.3390/ma15072340
• [10] Murmu U.K., Ghosh A., Seikh A.H., Alnaser I.A., Abdo H.S., Alowaysi N.S., Ghosh M.: Mechanical Alloying of Ball-Milled Cu-Ti-B Elemental Powder with the In Situ Formation of Titanium Diboride, Metals, 2022, 12, 2108, https://doi.org/10.3390/met12122108
• [11] Ahmadian H., Fouly A., Zhou T., Kumar, Fatht A., Weijia G.: Investigating the valence balance of adding Nano SiC and MWCNTs on the improvement properties of copper composite using mechanical alloying and SPS techniques, Diamond and Related Materials, 2024-05, vol.145, p.111113, Article 111113, https://doi.org/10.1016/j.diamond.2024.111113
• [12] Rodrigues I., Guedes M., Ferro C. A.: Microstructural Changes in Copper-Graphite-Alumina Nonaocomposites Produced by Mechanical alloying, Microscopy and Analysis, 2015, vol.21, p. 120-131, https://doi.org/10.1017/S1431927614013403
• [13] Sadoun A., Ibrahim A., Abdallah A.W., Fabrication and evaluation of tribological properties of Al2O3 coated Ag reinforced copper matrix nanocomposite by mechanical alloying, Journal of Asian Ceramic Societies, 2020-10, Vol.8 (4), p.1228-1238, https://doi.org/10.1080/21870764.2020.1841073
• [14] Zhao Q., Shao, Z., Liu, C., Jiang, M., Li X., Zevenhoven, R., Saxén H., Preparation of Cu-Cr alloy powder by mechanical alloying, Journal of Alloys and Compounds, 2014- 09, Vol.607, p.118-124, https://doi.org/10.1016/j.jallcom.2014.04.054
• [15] Zhao Q., Shao Z., Leng Q., Zhang X.,Liu C., Li B., Jiang M.: Preparation of Cu-Cr alloy powder by heat mechanical alloying and Box-Behnken design based optimization, Powder Technology, 2017-11, vol.321, 326-335, https://doi.org/10.1016/j.powtec.2017.08.039
• [16] Arkusz K., Pasik K., Nowak M., Jurczyk M.: Electrical and corrosion properties of bulk Ti-Cu alloys produced by mechanical alloying and powder metallurgy, Materials 2024, 17, 1473, https://doi.org/10.3390/ma17071473
• [17] Yong-Quiang Qin, Chen-Yu Deng, Bing Ma, Yi-Fan Zhang, Lao-Ma Luo, Yu-Cheng Wu: Effects of composite oxide addition on the microstructure and properties of ODS copper, Journal of Alloys and Compounds, 960 (2023) 170380, https://doi.org/10.1016/j.jallcom.2023.170380
• [18] Yong-Qiang Qin, Yu Tian, Yi Zhuang, Lai-Ma Luo, Xiang Zan, Yu-Cheng Wu: Effects of solid-liquid doping and spark plasma sintering on the microstructure and mechanical properties of Y2O3-doped copper matrix composites, Vacuum 192 (2021) 110436, https://doi.org/10.1016/j.vacuum.2021.110436
• [19] Yuanming Su, Feng Jiang, Feifei Wu, Mengjun Long: Effect of sintering temperature on microstructure and tribological properties of copper/graphite doped with Ti3AlC2 particles, Materials Today Communications 38 (2024) 108136, https://doi.org/10.1016/j.mtcomm.2024.108136
• [20] Yunfei Meng, Yiufu Shen, Chen Chen, Yongcan Li, Xiaomei Feng: Microstructuresd and formation mechanism of W-Cu cimposite coatings on copper substrate prepared by mechanical alloying method, Applied Surface Science 282 (2013) 757-764, https://doi.org/10.1016/j.apsusc.2013.06.049
• [21] Molina A., Torres-Islas A., Serna S., Acosta-Flores M., Rodriguez-Diaz R.A., Colin J.: Corrosion, Electrical and mechanical Performance of Copper Matrix Composites Produced by Mechanical Alloying and Consolidation, International Journal of Electrochemical Science, 10 (2015) 1728- 1741, https://doi.org/10.1016/S1452-3981(23)05107-6.
• [22] Kaczmar J., Kurzawa A., Janus A.: Production of composite 2024 Al-SiC and 6060 Al-SiC powders by the mechanical alloying, Kompozyty (Composites), 2005, 5, nr 4, 61-66. p. 553-560.
• [23] Asby M.F.: A first report on sintering diagrams, Acta Metallurgica, 1974, 22. 275-289, https://doi.org/10.1016/0001-6160(74)90167-9

Uwagi

Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025).