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Tytuł artykułu

Numerical Study of Rotary Friction Welding of Automotive Components

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The aim of the research was to select a material from which a washer can be made, so that it can be connected to an E355 steel tube by Rotary Friction Welding (RFW). It was decided to choose the steel grade X6CrMo17-1. The numerical model of the RFW process was built using the finite element method (FEM) using the ADINA System software. The numerical model takes into account the friction coefficient with variable values depending on the temperature. Numerical simulations of the process made it possible to determine the temperature fields in the weld cross-section. For the assumed process parameters: rotational speed of 14,000 rpm, friction time of 1.5 s and friction force of 600 N, the peak temperature occurred in the middle of the friction surface at the end of the friction phase and amounted to 1050 C. The results of the temperature analysis are one of the most important parameters for the implementation of subsequent calculations, such as the calculation of structural changes, hardness, residual stresses and deformations.
Twórcy
  • Department of Technology and Automation, Czestochowa University of Technology, ul. Generała Jana Henryka Dąbrowskiego 69, 42-201 Czestochowa, Poland
autor
  • Department of Civil Engineering, Czestochowa University of Technology, Department of Technology and Automation, Czestochowa University of Technology, ul. Generała Jana Henryka Dąbrowskiego 69, 42-201 Czestochowa, Poland
  • Department of Civil Engineering, Czestochowa University of Technology, Department of Technology and Automation, Czestochowa University of Technology, ul. Generała Jana Henryka Dąbrowskiego 69, 42-201 Czestochowa, Poland
  • Department of Materials Engineering, Czestochowa University of Technology, Department of Technology and Automation, Czestochowa University of Technology, ul. Generała Jana Henryka Dąbrowskiego 69, 42- 201 Czestochowa, Poland
Bibliografia
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  • 8. Senthil Murugan S., Sathiya P., Noorul Haq A. Rotary friction welding and dissimilar metal joining of aluminium and stainless steel alloys. Awet 2021, 32: 85–92. https://doi.org/10.35219/awet.2021.11.
  • 9. Moghadasi K., Mohd Isa M.S., Ariffin M.A., Mohd Jamil M.Z., Raja S., Wu B. et al. A review on biomedical implant materials and the effect of friction stir based techniques on their mechanical and tribological properties. J. Mater. Res. Technol. 2022, 17: 1054–121. https://doi.org/10.1016/j.jmrt.2022.01.050.
  • 10. Balta B., Arici A.A., Yilmaz M. Optimization of process parameters for friction weld steel tube to forging joints. Mater. Design. 2016, 103: 209–22. https://doi.org/10.1016/j.matdes.2016.04.072.
  • 11. International Standard. Welding - Friction welding of metallic materials (ISO 15620-2000). Printed in Switzerland: The International Organization for Standardization (ISO), 2000.
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  • 16. Tang T., Shi Q., Lei B., Zhou J., Gao Y., Li Y., Zhang G., Chen G. Transition of interfacial friction regime and its influence on thermal responses in rotary friction welding of SUS304 stainless steel: A fully coupled transient thermomechanical analysis. J. Manuf. Process. 2022, 82: 403–14. https://doi.org/10.1016/j.jmapro.2022.08.016.
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Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-f3fe1e66-4d96-44e7-bc27-d12e29f2852f
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