PL EN


Preferencje help
Widoczny [Schowaj] Abstrakt
Liczba wyników
Tytuł artykułu

Applying Different Heuristic Assembly Line Balancing Methods in the Apparel Industry and their Comparison

Treść / Zawartość
Identyfikatory
Warianty tytułu
PL
Zastosowanie i porównanie różnych heurystycznych metod równoważenia linii produkcyjnych w przemyśle odzieżowym
Języki publikacji
EN
Abstrakty
EN
The problem of assembly line balancing is extremely important for apparel companies. It indicates the necessity of a well-balanced assembly line since the process of the production of clothes is complicated and it consists of many processes. A well-balanced assembly line enables to produce a product in an optimum time, as a result of which it allows to use fewer machines as well as less material and labour during this production. In this article, studies performed on assembly line balancing were theoretically analysed, and then a time study of T-shirt production with respect to assembly line balancing was performed and data needed for assembly line balancing acquired. In parallel to these data obtained, firstly assembly line balancing was applied using 5 different heuristic methods, and then the assembly line was balanced using the classical method. The results of the solutions for the assembly line are compared. The aim of this study was to establish the assembly lines which have the highest line efficiency and to research the applicability of the methods examined in readyto-wear assembly lines.
PL
Problem równoważenia linii produkcyjnych jest niezwykle ważny dla odzieżowych zakładów produkcyjnych. Istnieje potrzeba balansowania linii produkcyjnej ponieważ produkcja odzieży jest bardzo skomplikowana i składa się z wielu procesów. Dobrze zrównoważona linia produkcyjna pozwala zrealizować produkt w optymalnym czasie przy zastosowaniu mniejszej ilości maszyn, mniejszej ilości materiałów oraz mniejszego nakładu pracy podczas produkcji. W artykule przeanalizowano proces teoretycznie, a następnie przeprowadzono analizę produkcji podkoszulek. Celem badania było ustawienie linii produkcyjnej o najwyższej wydajności i zbadanie możliwości zastosowania przedstawionej metody do produkcji gotowej odzieży.
Rocznik
Strony
8--19
Opis fizyczny
Bibliogr. 37 poz., rys., tab.
Twórcy
autor
  • Turkey, Istanbul, Marmara University,, Faculty of Technical Education, Department of Textile Education
  • Turkey, Istanbul, Marmara University,, Institute of Pure and Applied Sciences, Department of Textile Engineering
Bibliografia
  • 1. Kayar M. Production and Productivity - Basic Principles and Applications. Ekin Press, Bursa, Turkey, 2012.
  • 2. Erel E, Sabuncuoglu I, Aksu BA. Balancing of U-Type, Assembly Systems Using Simulated Annealing. International Journal of Production Research 2001; 39, 13: 3004-3015.
  • 3. Acar N, Estas S. Planning and Control Studies on Discrete Manufacturing Systems. National Productivity Center Publications: 309, 3rd Edition, Ankara, 1991.
  • 4. Scholl A, Becker C. A Survey on Problems and Methods in Generalized Assembly Line Balancing. European Journal of Operational Research 2006; 168, 3, 1: 694–715.
  • 5. Scholl A, Becker C. State-of-the-Art Exact and Heuristic Solution Procedures for Simple Assembly Line Balancing. European Journal of Operational Research 2006; 168, 3, 1: 666–693.
  • 6. Suresh G, Vinod VV, Sahu S. A Genetic Algorithm for Assembly Line Balancing. Production Planning and Control 1996; 7, 1: 38–46.
  • 7. Cengiz K. An Application with Assembly Line Balancing and Simulation Approach on Discrete Manufacturing Flow Systems. MSc Thesis, Yıldız Teknik University, İstanbul, Türkiye, 2002.
  • 8. Seber S. Study of Line Balancing Application and Simulation Approach in a make-to-order Company. MSc Thesis, Yildiz Technical University, Istanbul, Turkey, 2004.
  • 9. Karademir H. Simulation Approach to Production Line Balancing and an Application. MSc Thesis, Yildiz Technical University, Istanbul, Turkey, 2005.
  • 10. Kayar M. Study of the Causes of Unproductiveness in Apparel Companies and Fieldwork Analysis for Their Solution. PhD Thesis, University of Marmara, Istanbul, Turkey, 2008.
  • 11. Bryton B. Balancing of a Continuous Production Line. M.S. Thesis, Northwestern University, Evanson, ILL, 1954.
  • 12. Salveson ME. The Assembly Line Balancing Problem. Journal of Industrial Engineering 1955; 6, 3: 18-25.
  • 13. Bowman EH. Assembly Line Balancing by Linear Programming. Operations Research 1960; 8, 3: 385-389.
  • 14. Helgeson WP, Birnie DP. Assembly Line Balancing Using the Ranked Positional Weight Technique. Journal of Industrial Engineering 1961; 12, 6: 384-398.
  • 15. Kilbridge MD., Wester, L. A Heuristic Method for Assembly Line Balancing. Journal of Industrial Engineering 1961; 12, 4: 292-298.
  • 16. Tonge FM. A Heuristic Program of Assembly Line Balancing. Prentice-Hall Englewood Cliffs, NJ, 1961.
  • 17. Hoffman TR. Assembly Line Balancing with a Precedence Matrix. Management Science 1963; 9, 4.
  • 18. Moodie CL, Young HH. A Heuristic Method of Assembly Line Balancing for Assumptions of Constant or Variable Work Element Times. Journal of Industrial Engineering 1965; 16, 1: 23-29.
  • 19. Arcus AL. COMSOAL: A Computer Method of Sequencing for Assembly Lines. International Journal of Production Research 1966; 4, 4: 259-277.
  • 20. Gehrlein WV, Patterson JH. Sequencing for Assembly Lines with Integer Task Times. Management Science 1975; 21, 9.
  • 21. Talbot FB, Patterson JH. An Integer Programming with Network Cuts for Solving the Assembly Line Balancing Problem. Management Science 1984; 30, 4.
  • 22. Talbot FB, Patterson JH, Gehrlein WV. A Comparative Evaluation of Heuristic Line Balancing Techniques. Management Science 1986; 32, 4.
  • 23. El-Sayed EA, Boucher TO. Analysis and Control of Production Systems. Prentice Hall Inc., New Jersey, 1985.
  • 24. Agrawal PK. The Related Activity Concept in Assembly Line Balancing. International Journal of Production Research 1985; 23, 2: 403-421.
  • 25. Baybars I. A Survey of Exact Algorithms for the Simple Assembly Line Balancing Problem. Management Science 1986; 32, 8: 909.
  • 26. Hoffman TR. Assembly Line Balancing: A Set of Challenging Problems. International Journal of Production Research 1990; 28: 1807-1815.
  • 27. Baskak M. A New Method for Multiple Model Assembly Line Balancing. PhD Thesis, Istanbul Technical University, Istanbul, 1998.
  • 28. Eryuruk SH, Kalaoglu F, Baskak M. Assembly Line Balancing in a Clothing Company. Fibres & Textiles in Eastern 2008; 16, 1, 66: 93-98.
  • 29. Eryuruk SH, Kalaoglu F, Baskak M. Assembly Line Balancing by Using Statistical Method in Clothing Production. Tekstil ve Konfeksiyon 2011; 1: 65-71.
  • 30. Dundar P, Guner M, Colakoglu O. An Approach to the Modular Line Balancing Problem for an Apparel Product Manufacturing with Graph Theory. Tekstil ve Konfeksiyon 2012; 4: 369-374.
  • 31. Guner M, Yucel O, Unal C. Applicability of Different Line Balancing Methods in the Production of Apparel. Tekstil ve Konfeksiyon 2013; 1: 77-84.
  • 32. Eryuruk SH. Clothing Assembly Line Design Using Simulation and Heuristic Line Balancing Techniques. Tekstil ve Konfeksiyon 2012; 4: 360-368.
  • 33. Prokopenko J. Productivity Management: A Practical Handbook. 2nd Edition, International Labour Office, Geneva, Switzerland, 1992.
  • 34. Kobu B. Production Management. Expanded and Revised 13th Edition, Beta Printing and Publishing, pp. 3-5, Istanbul, Turkey, 2006.
  • 35. Kanawaty G. Work Study. International Labour Office (ILO), 6th Edition, National Productivity Center Publications /ILO: 29, pp. 22-23, Ankara, Turkey, 2004.
  • 36. Ercan MN. Time and Motion Study. Expanded 3rd Edition, Dokuz Eylul University Publications, No: 4, pp. 95-103, Izmir, Turkey, 2004.
  • 37. Kayar M. Comparison of Different Production Technologies’ Productivity in Jean Trousers Sewing By Simulation Technique. MSc. Thesis, University of Marmara, Istanbul, Turkey, 2003.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-f3f5399d-46ba-4903-98ba-a8e59a91fd90
JavaScript jest wyłączony w Twojej przeglądarce internetowej. Włącz go, a następnie odśwież stronę, aby móc w pełni z niej korzystać.