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Modelling anisotropic phenomena of friction of deep-drawing quality steel sheets using artificial neural networks

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper presents a method of determining the coefficient of friction in metal forming using multilayer perceptron based on experimental data obtained from the pin-on-disk tribometer. As test material, deep-drawing quality DC01, DC03 and DC05 steel sheets were used. The experimental results show that the coefficient of friction depends on the measured angle from the rolling direction and corresponds to the surface topography. The number of input variables of the artificial neural network was optimized using genetic algorithms. In this process, surface parameters of the sheet, sheet material parameters, friction conditions and pressure force were used as input parameters to train the artificial neural network. Some of the obtained results have pointed out that genetic algorithm can successfully be applied to optimize the training set. The trained multilayer perceptron predicted the value of the friction coefficient for the DC04 sheet. It was found that the tested steel sheet exhibits anisotropic tribological properties. The highest values of the coefficient of friction under dry friction conditions were registered for sheet DC05, which had the lowest value of the yield stress. Prediction results of coefficient of friction by multilayer perceptron were in qualitative and quantitative agreement with the experimental ones.
Rocznik
Strony
31--42
Opis fizyczny
Bibliogr. 28 poz., tab., il., zdj., wykr.
Twórcy
  • Rzeszow University of Technology, Faculty of Mechanical Engineering and Aeronautics, Department of Materials Forming and Processing, Rzeszów, Poland
  • University of Stavanger, Department of Mechanical and Structural Engineering, Stavanger, Norway
  • Rzeszow University of Technology, Faculty of Mechanics and Technology, Department of Integrated Design and Tribology Systems, Stalowa Wola, Poland
autor
  • Rzeszow University of Technology, Faculty of Mechanical Engineering and Aeronautics, Department of Aerospace Engineering, Rzeszów, Poland
  • Rzeszow University of Technology, Faculty of Mechanical Engineering and Aeronautics, Department of Aerospace Engineering, Rzeszów, Poland
Bibliografia
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  • 3. Nielsen C.V., Bay N.: Review of friction modeling in metal forming processes. Jornal of Materials Processing Technology 255 (2018) 234-241.
  • 4. Trzepiecinski T., Lemu H.G.: Recent developments and trends in the friction testing for conventional sheet metal forming and Incremental sheet forming. Metals 10 (2020) 47.
  • 5. Wankhede P., Suresh K.: A review on the evaluation of formability in sheet metal forming. Advances in Materials and Processing Technologies 6 (2020) 458-485.
  • 6. Shisode M., Hazrati J., Mishra T., de Rooij M., ten Horn C., van Beeck J., van den Boogaard T.: Modeling boundary friction of coated sheets in sheet metal forming. Tribology International 153 (2021) 106554.
  • 7. Xu Z., Huang J., Mao M., Peng L., Lai X.: An investigation on the friction in a micro sheet metal roll forming processes considering adhesion and ploughing. Journal of Materials Processing Technology 285 (2020) 116790.
  • 8. Wang C., Ma R., Zhao J., Zhao J.: Calculation method and experimental study of coulomb friction coefficient in sheet metal forming. Journal of Manufacturing Processes 27 (2017) 126-137.
  • 9. Wang W., Zhao Y., Wang Z., Hua M., Wei X.: A study on variable friction model in sheet metal forming with advanced high strength steels. Tribology International 93 (2016) 17-28.
  • 10. Shisoide M.P., Hazrati J., Mishra T., de Rooij M., van den Boogaard T.: Modeling mixed lubrication friction for sheet metal forming applications. Procedia Manufacturing 47 (2020) 586-590.
  • 11. Świerczyńska A., Fydrych D., Landowski M., Rogalski G., Łabanowski, J. Hydrogen embrittlement of X2CrNiMoCuN25-6-3 super duplex stainless steel welded joints under cathodic protection. Construction and Building Materials 238 (2020) 117697.
  • 12. Rogalski G., Świerczyńska A., Landowski M., Fydrych D. Mechanical and microstructural characterization of TIG welded dissimilar joints between 304L austenitic stainless steel and Incoloy 800HT nickel alloy. Metals 10 (2020) 559.
  • 13. Argatov I.I., Chai Y.S. An artificial neural network supported regression model for wear rate. Tribology International 138 (2019) 211-214.
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  • 15. Jurkovic M., Jurkovic Z., Buljan S.: The tibological state test in metal forming processes using experiment and modelling. Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 383-386.
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  • 17. Grymek S., Druet K., Łubiński J.I.: Perspektywy obliczeń neuronowych w inżynierii łożyskowania. Tribologia 33 (2002) 227-237.
  • 18. Trzepieciński T., Lemu H.G.: Application of genetic algorithms to optimize neural networks for selected tribological tests. Journal of Mechanical Engineering and Automation 2 (2012) 69-76.
  • 19. Frangu L., Ripa M.: Artificial neural networks applications in Tribology – a survey. NIMIA-SC2001 – 2001 NATO Advanced Study Institute on Neural Networks for Instrumentation, Measurement and Related Applications: Study Cases Crema, Italy, 9–20 October 2001.
  • 20. Trzos M.: Tendencje rozwojowe w modelowaniu zjawisk i procesów tribologicznych. Zagadnienia Eksploatacji Maszyn 151 (2007) 73-87.
  • 21. EN 10130:2009. Cold-rolled low carbon steel flat products for cold forming. Technical delivery conditions. European Commitee for Standardization, Brussels, 2009.
  • 22. Sedlaček M., Vilhena L.M.S., Vižintin J.: Surface topography modeling for reduced friction. Strojniški Vestnik-Journal of Mechanical Engineering 57 (2011) 674-680.
  • 23. Ferrero Bermejo J., Gómez Fernández J.F., Olivencia Polo F., Crespo Márquez A.: A review of the use of artificial neural network models for energy and reliability prediction. A study of the solar PV, hydraulic and wind energy sources. Applied Sciences 9 (2019) 1844.
  • 24. Esperacia-Alcázar A.I., Moravec J.: Fitness approximation for bot evolution in genetic programming. Soft Computing 17 (2013) 1479–1487.
  • 25. Katoch S., Chauhan S.S., Kumar V. A review on genetic algorithm: past, present, and future. Multimedia Tools and Applications 80 (2021) 8091–8126.
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Uwagi
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2021).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-f35ad5e9-f3b7-4e3a-b9d9-33aca746931d
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