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Effect of the Type of Inorganic Binder on the Properties of Microwave-Hardened Moulding Sands for Ablation Casting Technology

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Języki publikacji
EN
Abstrakty
EN
The aim of this study is to demonstrate the possibility of using moulding sands based on inorganic binders hardened in a microwave chamber in the technology of ablation casting of aluminium alloys. The essence of the ablation casting technology consists in this that a mould with a water-soluble binder is continuously washed with water immediately after being poured with liquid alloy until its complete erosion takes place. The application of an environmentally friendly inorganic binder improves the ecology of the whole process, while microwave hardening of moulding sands allows moulds to be made from the sand mixture containing only a small amount of binder. The studies described in this article included microwave-hardened sand mixtures containing the addition of selected inorganic binders available on the market. The strength of the sands with selected binders added in an amount of 1.0; 1.5 and 2.0 parts by mass was tested. As a next step, the sand mixtures with the strength optimal for ablation casting technology, i.e. about 1.5 MPa, were selected and tested for the gas forming tendency. In the four selected sand mixtures, changes occurring in the samples during heating were traced. Tests also included mould response to the destructive effect of ablation medium, which consisted in the measurement of time necessary for moulds to disintegrate while washed with water. Tests have shown the possibility of using environmentally friendly, microwave-hardened moulding sands in ablation casting of aluminium alloys.
Twórcy
autor
  • Łukasiewicz – Kraków Institute of Technology, Centre of Casting Technology, 73 Zakopiańska Str., 30-418 Kraków, Poland
autor
  • Łukasiewicz – Kraków Institute of Technology, Centre of Casting Technology, 73 Zakopiańska Str., 30-418 Kraków, Poland
autor
  • Łukasiewicz – Kraków Institute of Technology, Centre of Casting Technology, 73 Zakopiańska Str., 30-418 Kraków, Poland
  • AGH University of Science and Technology, Faculty of Foundry Engineering, Al. Mickiewicza 30, 30-059 Kraków, Poland
Bibliografia
  • [1] J. Grassi, J. Campbell, M. Hartlieb, F. Major, Mater. Sci. Forum 618-19, 591-594 (2009).
  • [2] D. Weiss, B. Schultz, P. Rohatgi, Metal Casting Design & Purchasing, January/February, 36-39 (2012).
  • [3] D. Weiss et al., Ablation of Hybryd Metal Matrix Composites, AFS Proceedings, IL USA (2011).
  • [4] D. Weiss, J. Grassi, B. Schultz, P. Rohatgi, Testing the limits of ablation, Ablation of Hybrid Metal Matrix Composites, AFS Proceedings, IL USA (2011).
  • [5] P. Dudek, A. Fajkiel, T. Reguła, Solid State Phenomena 223, 70-77 (2015), DOI: 10.4028/www.scientific.net/SSP.223.70
  • [6] K. Major-Gabryś, Odlewnicze masy formierskie i rdzeniowe przyjazne dla środowiska, Archives of Foundry Engineering, Gliwice (2016). (in Polish).
  • [7] M. Stachowicz, K. Granat, D. Nowak, Archives of Foundry Engineerging 10 (2), 141-146 (2010).
  • [8] M. Stachowicz, K. Granat, D. Nowak, Archives of Civil and Mechanical Engineering 11 (1), 209-219 (2011), DOI: https://doi.org/10.1016/S1644-9665(12)60184-8
  • [9] J. Kamińska, M. Angrecki, S. Puzio, M. Hosadyna-Kondracka, K. Major-Gabryś, Archives of Foundry Engineerging 19 (4), 81-86 (2019), DOI: 10.24425/afe.2019.129634
  • [10] Z. Ch. Rudniki S. A., Offer specification of the products: Sodium silicate R150 and Geopolymer binder (2017) (in Polish).
  • [11] ASK CHEMICALS, The characteristics card for: Inotec HS 3000, Inotec VW P 1, Inotec Promotor VW P 5 (2014).
  • [12] Sulfochem (2015) Offer specification of the product Glifoc CE (2015) (in Polish).
  • [13] Polish Industry Standard BN-76/4024-05 (1977).
  • [14] K. A. Major-Gabryś, A. P. Grabarczyk, St. M. Dobosz, Archives od Foundry Engineering 18 (3), 132-137 (2018), DOI: 10.24425/123615
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-f3105292-5572-4861-9b88-df05f6b6afe8
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