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Modelling of the Monolithic Stiffener Forming Process from a Peak Thermoplastic Composite Matrix Using Pam-Form Software

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Języki publikacji
EN
Abstrakty
EN
The growing use of thermoplastic composites in aviation, automotive, sports and medical industries is forcing the development of processing technology. Due to the properties of thermoplastic composite materials, their shaping is subject to many restrictions. For this reason, it is not always possible to obtain components with complex geometry and adequate quality. By using numerical analysis and experience in the production of parts using hot pressing technology, we are able to predict the course of the process and the behaviour of the material during formation. The article describes how to build a model for numerical analysis of the process of thermoforming monolithic inspection door stiffening for an ILX-34 aircraft using a toray Cetex® TC1225 carbon composite material with a thermoplastic polyaryletherketone (PAEK) matrix. Pam-Form v2019.0 software version V1.9.N was used for modelling. The results of the analysis were compared with those of the part produced by the Institute of Aviation, Łukasiewicz Research Network.
Rocznik
Strony
58--75
Opis fizyczny
Bibliogr. 22 poz., fot., rys., wykr. wzory
Twórcy
  • Łukasiewicz Research Network, Institute of Aviation, Composite Technologies Center, Al. Krakowska 110/114, 02-256 Warsaw, Poland
Bibliografia
  • [1] Dutta, A., Niemeyer, M. and Cakmak, M. “Thermoforming of Advanced Thermoplastic Composites. I: Single Curvature Elements.” Polymer Composites Vol. 12 (1991): pp. 257-272. DOI 10.1002/pc.750120407.
  • [2] Muzzy, J.D., Wu, X. and Colton, J.S. “Thermoforming of High Performance Thermoplastic Composites.” Polymer Composites Vol. 11 (1990): pp. 280-285. DOI 10.1002/pc.750110505.
  • [3] Polański, W. and Dobrzeński, P. “Wdrożenie oprogramowania PAM-FORM do modelowania formowania kompozytów termoplastycznych z użyciem prasy.” 30/KZPP/2018. Instytut Lotnictwa, Warszawa. 2018.
  • [4] Waśniewski, B. “Duroplasty oraz termoplasty wysokotemperaturowe w prepregach jako osnowy kompozytów węglowych do wytwarzania struktur lotniczych.” Prace Instytutu Lotnictwa Vol. 2 nr 243 (2016): ss. 28-39.
  • [5] Toray Cetex® TC1200, Product Data Sheet”. Available at: https://www.toraytac.com/product-explorer/products/ovl4/toray-Cetex-TC1200
  • [6] Dobrzański, P. “Process Specification for Fabric Panel Manufacturing”. IL.S2.WP2.r.1.1.2_F. Instytut Lotnictwa, Warszawa. 2017.
  • [7] Michel, Biron. Thermoplastics and Thermoplastic Composites. 3rd edn. Elsevier, US (2018).
  • [8] Harris, J.E., Winslow, P.A., Botkin, J.H., Maresca, L.M., Clendinning, R.A., Cotter, R.J., Matzner, M. and Kwiatkowski, G.T. “Poly(aryl ether ketone) (PAEK) Block and Chain-Extended Copolymers. 2. Preparation and Characterization of Chain-Extended PAEK Copolymers and Poly(ether ketone ketone)/Poly(ether ether ketone) Block Copolymers.” Macromolecules Vol. 26 No. 9 (1993): pp. 2366-2371. DOI 10.1021/ma00061a032.
  • [9] Toray Cetex® TC1225, “Product Data Sheet”. Available at: https://www.toraytac.com/product-explorer/products/gXuK/Toray-Cetex-TC1225.
  • [10] Andrulonis, R., Lovingfoss, R., Tanoto, V. and John, Tomblin. NCAMP Material Specification- “Formerly TenCate) Cetex® TC1225 Low Melt (LM) Polyaryletherketone (PAEK)”, NMS 122 Rev C. Wichita State University - National Institute for Aviation Research, Witchita, USA (2020).
  • [11] Polański, W. “Opracowanie technologii wytwarzania elementów drzwi inspekcyjnych i łączenia bezadhezyjnego.” 12/CKTP/2019. Instytut Lotnictwa, Warszawa. 2019.
  • [12] Gardiner, G. “PEEK vs. PEKK vs. PAEK and Continuous Compression Molding” (2018). Available at: https://www.compositesworld.com/articles/peek-vs-pekk-vs-paek-and-continuous-compression-molding
  • [13] Dobrzański, P. “Elaboration of the Hot Press Technology for Two Selected Materials.” IL.S2.WP2.r.1.1.2. Instytut Lotnictwa, Warszawa. 2017.
  • [14] Boisse, P., Hamila, N. and Madeo, A. “Modelling the Development of Defects during Composite Reinforcements and Prepreg Forming” (2016). DOI 10.1098/rsta.2015.0269#d3e1371.
  • [15] Wang, P., Hamila, N. and Boisse, P. “Intraply Shearing Characterization of Thermoplastic Composite Materials in Thermoforming Processes”. Key Engineering Materials Vol. 504-506 (2012): pp. 243-248.
  • [16] Guzman-Maldonado, E., Hamila, N., Boisse, P. and Bikard, J. “Thermomechanical Analysis, Modelling and Simulation of the Forming of Pre-Impregnated Thermoplastics Composites”. Composites: Part A: Applied Science and Manufacturing Vol. 78 (2015): pp. 211-222.
  • [17] Altstaedt, V., Werner, P. and Sandler, J. 2003. “Rheological, Mechanical and Tribological Properties of Carbon-Nanofibre Reinforced Poly (ether ether ketone) Composites.” Polímeros Vol. 13 No.4 (2003). DOI 10.1590/S0104-14282003000400005.
  • [18] Boisse, P., Hamila, N., Guzman-Maldonado, E., Madeo, A., Hivet, G. and dell’Isola, F. 2017 “The Bias-Extension Test for the Analysis of In-Plane Shear Properties of Textile Composite Reinforcements and Prepregs: A Review”. International Journal of Material Forming Vol. 10 (2017): pp. 473-492.
  • [19] Pierce, R.S., Falzon, B.G., Thompson, M.C. and Boman, R. “A Low-Cost Digital Image Correlation Technique for Characterising the Shear Deformation of Fabrics for Draping Studies”. Strain Vol. 51 (2015): pp. 180-189.
  • [20] Wang, P., Hamila, N., Boisse, P., Chaudet, P. and Lesueur, D. “Thermo-Mechanical Behavior of Stretch-Broken Carbon Fiber and Thermoplastic Resin Composites during Manufacturing.” Polymer Composites Vol. 36 (2015): pp. 694-703.
  • [21] Liang, B., Hamila, N., Peillon, M. and Boisse, P. “Analysis of Thermoplastic Prepreg Bending Stiffness during Manufacturing and of its Influence on Wrinkling Simulations”. Composites: Part A: Applied Science and Manufacturing Vol. 67 (2014): pp. 111-122.
  • [22] Sachs, U. Friction and Bending in Thermoplastic Composites Forming Processes. University of Twente, Enschede, The Netherlands (2014).
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-f2908e76-26b1-4fbb-a375-1b6b4d412f84
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