PL EN


Preferencje help
Widoczny [Schowaj] Abstrakt
Liczba wyników
Tytuł artykułu

The Hydro-Multipoint Forming Process of Complex Sheet Metal Parts

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The paper presents the concept of a new tool for the sheet metal blanks deformation which is based on the hydro-multipoint method. In this method the upper die with pins is replaced with a hydraulic pressure chamber. The blank sheet is placed between two flexible interpolators and it is deformed under the action of the pressure applied from the hydraulic chamber until it takes the shape of the multipoint die located at the bottom of the equipment. A critical review of the main hydroforming and multipoint forming methods is done. Then, a simulation model for the new hydro-multipoint forming tool is developed. Material thickness, stresses and part dimensions are analysed. A mechanical hydro-multipoint forming tool which was designed and manufactured based on the new concept is presented. Using this tool a number of experiments are done. The real parts are evaluated in terms of surface quality and parts dimensions. The experimental results come to validate the numerical ones. Finally, it was concluded that this new die concept could be used in manufacturing complex sheet metal parts.
Rocznik
Strony
106--116
Opis fizyczny
Bibliogr. 21 poz., rys.
Twórcy
autor
  • Dunarea de Jos University of Galati, Faculty of Engineering, Dept. of Manufacturing Engineering, Galati, Romania
autor
  • Dunarea de Jos University of Galati, Faculty of Engineering, Dept. of Manufacturing Engineering, Galati, Romania
autor
  • Dunarea de Jos University of Galati, Faculty of Engineering, Dept. of Manufacturing Engineering, Galati, Romania
Bibliografia
  • [1] AUST M., 2001, Modified hydromechanical deep-drawing, Hydroforming of tubes, extrusions and sheet metals, Edited by K Siegert, 2, 215–234.
  • [2] KLEINER M., HELLINGER V., HOMBERG W., KLIMMEK CH., 1999, Trends in sheet metal hydroforming, Hydroforming of Tubes, Extrusions and Sheet Metals, Edited by K Siegert, 1, 249–260.
  • [3] SOKOLOWSKI T., GERKE K., AHMETOGLU M., ALTAN T., 2000, Evaluation of tube formability and material characteristics: hydraulic bulge testing of tubes, Journal of Materials Processing Technology, 98/1, 34−40.
  • [4] SIEGERT K., HÄUSSERMANN M., LÖSCH B., RIEGER R., 2000, Recent developments in hydroforming technology, Journal of Materials Processing Technology, 98/2, 251−258.
  • [5] DEL PRETE A., ANGLANI A., PRIMO T., SPAGNOLO, A., 2008, Computer Aided Simulation as valid tool for sheet hydroforming process development, Int J Mater Form, 1, 317–322
  • [6] VOLLERTSEN F., BREEDE R., LANGE K., 1999, Method for deep drawing with multiple elastomer membranes. CIRP Annals - Manufacturing Technology 48/1, 221−226.
  • [7] SOCRATE S., BOYCE M.C., 2001, A finite element based die design algorithm for sheet-metal forming on reconfigurable tools, Journal of Engineering Materials and Technology, October, 123, 489−495.
  • [8] LI M.Z., CAI Z.Y., LIU C.G., 2007, Flexible manufacturing of sheet metal parts based on digitized-die, Robotics and Computer-Integrated Manufacturing 23, 107–115.
  • [9] LI M.Z., CAI Z.Y., SUI Z., YAN Q., 2002, Multi-point forming technology for sheet metal, Journal of Materials Processing Technology 129/1, 333−338.
  • [10] WALCZYK D.F., HARDT D.E., 1998, Design and analysis of reconfigurable discrete dies for sheet metal forming, J. Manuf. Syst., 17, 436–454.
  • [11] PAUNOIU V., NICOARA D., EPUREANU A., MAIER C., BANU M., 2007, Flexible stamping technology based on multipoint reconfigurable die, International Conference on Manufacturing Systems, ICMS 2007, Buletinul Institutului Politehnic din Iaşi, ISSN 1011-2855, 197−203.
  • [12] PAUNOIU V., TEODOR V., MAIER C., BAROIU N., BERCU, G., 2011, Study of the tool geometry in reconfigurable multipoint forming, The Annals of Dunărea de Jos University of Galaţi, Fascicle V, Technologies In Machine Building, ISSN 1221- 4566, 139−14.
  • [13] PAUNOIU V., et al., 2007, Drawing method and reconfigurable drawing machine, Patent number RO125009-A2; RO125009-B1.
  • [14] LIU W., JIA S.S., ZHANG C. M., LI M.Z., 2007, Generation and suppression of local severe plastic deformation in sectional multi-point forming, The International Journal of Advanced Manufacturing Technology, 32/7−8, 705−710.
  • [15] CHEN J.J, LI M.Z., LIU W., WANG C.T., 2005, Sectional multipoint forming technology for large-size sheet metal, The International Journal of Advanced Manufacturing Technology 25/9−10, 935−939
  • [16] FINCKENSTEIN E.V., KLEINER M., 1991, Flexible Numerically&Controlled Tool System for Hydro-Mechanical Deep Drawing, Annals of the CIRP, 40/1, 311−314.
  • [17] BOERS S.H.A., SCHREURS P.J.G., GEERS M.G.D., 2005, Path-Dependent Plasticity and 3D Discrete Forming, VIII, International Conference on Computational Plasticity, COMPLAS VIII, CIMNE, Barcelona.
  • [18] SELMI N., BELHADJSALAH H., 2013, Experimental implementation of the multipoint hydroforming process, Design and Modeling of Mechanical Systems, Lecture Notes in Mechanical Engineering, 477−484.
  • [19] PAUNOIU V., et al., 2011, Reconfigurable deep drawing equipment, Patent number RO 128719-A2.
  • [20] LS-DYNA., 2007, User’s Manual – Nonlinear Dynamic Analysis of Structures, Livermore Software Technology Corporation,
  • [21] DYNAFORM 56, Application manual.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-f235ba1f-ac0d-4d40-ab0f-92705b2f8f78
JavaScript jest wyłączony w Twojej przeglądarce internetowej. Włącz go, a następnie odśwież stronę, aby móc w pełni z niej korzystać.