Zastosowanie polimerobetonów zawierających przemysłowe denne popioły fluidalne w płytach ostojowych słupów energetycznych

Korol, Jerzy; Skotniczny, Grzegorz; Kozioł, Mateusz; Chmielnicka, Ewelina; Kowalik, Magdalena

doi:10.32047/CWB.2023.28.5.1

Artykuł - szczegóły

Tytuł artykułu

Zastosowanie polimerobetonów zawierających przemysłowe denne popioły fluidalne w płytach ostojowych słupów energetycznych

Autorzy

Korol Jerzy , Skotniczny Grzegorz , Kozioł Mateusz , Chmielnicka Ewelina , Kowalik Magdalena

Wybrane pełne teksty z tego czasopisma

http://www.cementwapnobeton.pl/

Identyfikatory

DOI

10.32047/CWB.2023.28.5.1

Warianty tytułu

Application of polymer concrete containing industrial bottom ashes in footing plates for energy poles

Języki publikacji

PL EN

Abstrakty

W pracy przedstawiono metodę przygotowania, formowania i badania polimerobetonów zawierających 10 - 60% dennych popiołów paleniskowych z kotła fluidalnego [CFB] elektrowni. Resztę wypełniacza stanowił standardowy piasek kwarcowy. Przeprowadzono badania statycznego zginania i zmian masy pod wpływem kwasu, zasady i soli. Zmierzono także zmiany masy po testach zamrażania i rozmrażania. Badane polimerobetony nie wykazały żadnych problemów podczas procesów produkcyjnych. Polimerobetony zawierające 10 - 20% mas. popiołu wykazywały wyższą wytrzymałość na zginanie niż polimerobeton zawierający 100% piasku i wynosiła ona około 35 MPa. Stosunkowo niewielkie zmiany masy [poniżej 0,5% bez ekspozycji bazowej, dla której wynosiła ona mniej niż 3%] spowodowane czynnikami środowiskowymi, w zasadzie zgodne z przewidywaniami teoretycznymi, pozwalają przypuszczać, że badane materiały spełnią wymagania wytrzymałościowe stawiane płytom ostojowym. Stwierdzono, że optymalnym materiałem do produkcji płyt jest polimerobeton zawierający 10% mas. popiołu. Ze wszystkich badanych betonów wykazał najlepszą odporność na starzenie środowiskowe. Zaprojektowany system form jest prosty i niezawodny - nadaje się do seryjnej produkcji płyt w warunkach przemysłowych. Jakość wizualna produkowanych płyt jest bardzo dobra. Generalnie, polimerobeton po raz kolejny okazał się bardzo dobrym materiałem, mającym zastosowanie w różnych elementach budownictwa.

The paper presents a procedure for preparing, molding, and testing polymer concrete containing 10 - 60% bottom ash from power plant fluid circulating fluidized bed boiler (CFB) - the rest of the filler was standard sand. The tests of static bending and mass changes after exposition to acid, base and salt were conducted. Additionally, mass changes after freeze-thaw tests were registered. The tested polymer concretes showed no problems during manufacturing process. Compositions containing 10 - 20% by weight of ash showed higher flexural strength than polymer concrete containing 100% sand and it was approximately 35 MPa. Relatively small changes in mass [less than 0.5% excluding base exposition for which it was less than 3%] caused by environmental factors, in general consistent with theoretical predictions, allow us to assume that the tested materials will meet the strength requirements for the footplates. Polymer concrete containing 10% of ash was found to be the optimal material for producing the plates. It has shown the best resistance to environmental aging of all tested concretes. The designed mold system is simple and reliable - it is applicable for serial production of the plates in industrial conditions. The visual quality of the plates produced is very good. In general, polymer concrete once again turned out to be a very good material, applicable in various elements for the construction industry.

Słowa kluczowe

polimerobeton popiół fluidalny popiół denny żywica poliestrowa nienasycona płyta ostojowa słup energetyczny wytrzymałość optymalizacja

polymer concrete industrial ash bottom ash unsaturated polyester resin power pole footplate strength optimization

Wydawca

Fundacja Cement, Wapno, Beton

Czasopismo

Cement Wapno Beton

Rocznik

2023

Tom

R. 28, nr 5

Strony

284--300

Opis fizyczny

Bibliogr. 57 poz., il., tab.

Twórcy

autor

Korol Jerzy

jkorol@gig.eu

Central Mining Institute, Department of Mechanical Testing and Material Engineering, Katowice, Poland

autor

Skotniczny Grzegorz

Limestone Mine “Czatkowice” (Tauron Group), Krzeszowice, Poland
Silesian University of Technology, Faculty of Materials Engineering, Katowice, Poland

autor

Kozioł Mateusz

Silesian University of Technology, Faculty of Materials Engineering, Katowice, Poland

autor

Chmielnicka Ewelina

Institute for Engineering of Polymer Materials and Dyes, Paint & Plastics Department, Gliwice, Poland

autor

Kowalik Magdalena

Central Mining Institute, Department of Mechanical Testing and Material Engineering, Katowice, Poland

Bibliografia

1. T. Hop, Betony Polimerowe Tom I. Wydawnictwo Politechniki Śląskiej, Gliwice, Poland, 1992.
2. T. Hop, Betony Polimerowe Tom II. Wydawnictwo Politechniki Śląskiej, Gliwice, Poland, 1992.
3. C. Vipulanandan, E. Paul, Characterization of Polyester Polymer and Polymer Concrete. J. Mater. Civil Eng. 5,(1), 62-82 (1993). https://doi.org/10.1061/(ASCE)0899-1561(1993)5:1(62).
4. E. Kirlikovali, Polymer/concrete composites - A review. Polym. Eng. Sci. 21(8), 507-509 (1981). https://doi.org/10.1002/pen.760210811.
5. M. Kozioł, N. Żuczek, P. Olesik, J. Wieczorek, Preliminary analysis of concept of producing polymer concrete surface for outdoor terraces. Compos. Theory Pract. 20(3-4), 102-110 (2020).
6. R.J. Stevens, W.S. Guthrie, J.S. Baxter, B.A. Mazzeo, Field Evaluation of Polyester-Polymer Concrete Overlays on Bridge Decks Using Nondestructive Testing. J. Mater. Civil Eng. 33(7), 04021155 (2021). https://doi.org/10.1061/(ASCE)MT.1943-5533.0003810.
7. M. Nodehi, Epoxy, Polyester and Vinyl Ester Based Polymer Concrete: A review, Innovative Infrastructure Solutions. 7, 64 (2022), https://doi.org/10.1007/s41062-021-00661-3.
8. C. Vipulanandan, E. Paul, Performance of Epoxy and Polyester Polymer Concrete. Mater. J. 87(3), 241-251 (1990). https://doi.org/10.14359/2187.
9. M. Ribeiro, C. Tavares, A. Ferreira, Chemical Resistance of Epoxy and Polyester Polymer Concrete to Acids and Salts. J. Polym. Eng. 22(1), 27-44 (2002). https://doi.org/10.1515/POLYENG.2002.22.1.27.
10. R. Kumar, A Review on Epoxy and Polyester Based Polymer Concrete and Exploration of Polyfurfuryl Alcohol as Polymer Concrete. J. Polym. 2016, 7249743 (2016). https://doi.org/10.1155/2016/7249743.
11. P. Torkittiku, T. Nochaiya, A. Chaipanich, The Investigation of Polyester Resin Polymer Concrete With Various Amount of Construction Aggregate. AIP Conf. Proc. 2279, 100004, (2020). https://doi.org/10.1063/5.0023372.
12. G. Asachi, M. Barbuta, A.A. Serbanoiu, D. Babor, A. Burlacu, Wastes as Aggregate Substitution in Polymer Concrete. Proc. Manuf. Iasi Rom. 22, 347-351, (2018) https://doi.org/10.1016/j.promfg.2018.03.052.
13. J. Hodul, J. Hodna, R. Dorchytka, M. Vyhnankova, Utilization of Waste Glass in Polymer Concrete. Mater. Sci. Forum, 856, 171-177 (2016) https:doi.org/10.4028/www.scientific.net/MSF.865.171.
14. R. Oliwa, K. Bulanda, M. Oleksy, P. Ostyńska, G. Budzik, M. Płocińska, S. Krauze, Fire resistance and mechanical properties of powder-epoxy composites reinforced with recycled glass fiber laminate. Polimery, 65(4), 280-288 (2020). https://doi.org/10.14314/polimery.2020.4.4.
15. M.L. Berndt, Properties of sustainable concrete containing fly ash, slag and recycled concrete aggregate. Constr. Build. Mater. 23(7), 2606-2613 (2009). https://doi.org/10.1016/j.conbuildmat.2009.02.011.
16. P. Chindaprasirt, C. Jaturapitakkul, W. Chalee, U. Rattanasak, Comparative study on the characteristics of fly ash and bottom ash geopolymers. Waste Manag. 29(2), 539-543 (2009) https://doi.org/10.1016/j.wasman.2008.06.023.
17. M. Rafieizonooz, J. Mirza, M.R. Salim, M.W. Hussin, E. Khankhaje, Investigation of coal bottom ash and fly ash in concrete as replacement for sand and cement. Constr. Build. Mater. 116, 15-24 (2016). https://doi.org/10.1016/j.conbuildmat.2016.04.080.
18. R.K. Seals, L.K. Moulton, B.E. Ruth, Bottom Ash: An Engineering Material. J. Soil Mechan. Found. Divis. 98(4), 311-325 (1972). https://doi.org/10.1061/JSFEAQ.0001741.
19. S. Torrey, Coal ash utilization. Fly ash, bottom ash and slag. Noyes Data Corporation, Park Ridge, New Jersey, USA, 1978.
20. H. Kurama, M. Kaya, Usage of coal combustion bottom ash in concrete mixture. Constr. Build. Mater. 22(9), 1922-1928 (2008). https://doi.org/10.1016/j.conbuildmat.2007.07.008.
21. L. Barbieri, A. Corradi, I. Lancellotti, T. Manfredini, Use of municipal incinerator bottom ash as sintering promoter in industrial ceramics. Waste Manag. 22(8), 859-863 (2002). https://doi.org/10.1016/S0956-053X(02)00077-6.
22. A.C.M. Loy, S. Yusup, M.K. Lam, B.L.F. Chin, M. Shahbaz, A. Yamamoto, M.N. Acda, The effect of industrial waste coal bottom ash as catalyst in catalytic pyrolysis of rice husk for syngas production. Energy Conv. Manag. 165, 541-554 (2018) https://doi.org/10.1016/j.enconman.2018.03.063.
23. K.T. Varughese, B.K. Chaturvedi, Fly Ash as Fine Aggregate in Polyester Based Polymer Concrete. Cem. Concr. Comp. 18(2), 105-108 (1995). https://doi.org/10.1016/0958-9465(95)00006-2.
24. C.Y. Sung, J.H. Kim, Engineering Properties of Permeable Polymer Concrete Using Bottom Ash and Recycled Coarse Aggregate. J. Korean Soc. Agric. Eng. 48(7), 25-31 (2006). https://doi.org/10.5389/KSAE.2006.48.7.025.
25. M.T. Lakhiar, Y. Bai, L.S. Wong, S.C. Paul, V. Anggraini, S.Y. Kong, Mechanical and durability properties of epoxy mortar incorporating coal bottom ash as filler. Constr. Build. Mater. in press, available online 24 November 2021, 125677, https://doi.org/10.1016/j.conbuildmat.2021.125677.
26. O. Hammoud, D. Blanc, M. Lupsea-Toader, C. de Brauer, F. El Hassouni, Reuse of municipal solid waste incineration bottom ash (MSWI-BA) in ready-mix concrete – technical and environmental assessment. Wascon 2018 - 10th Int. Conf. Env. Techn. 2018, TAMPERE, Finland, hal-02048767.
27. https://www.intechopen.com/chapters/55912 (access on 12.12.2021).
28. Z. Kłosowska-Wołkowicz, W. Królikowski, P. Penczek, Nienasycone żywice poliestrowe. WNT, Warszawa, Poland, 2016.
29. K. Dana, S. Das, S.K. Das, Effect of substitution of fly ash for quartz in triaxial kaolin-quartz-feldspar system. J. Europ. Cer. Soc. 24(10-11), 3169-3175 (2004). https://doi.org/10.1016/j.jeurceramsoc.2003.10.008
30. L. Gong, Y. Wang, X. Cheng, R. Zhang, H. Zhang, Porous mullite ceramics with low thermal conductivity prepared by foaming and starch consolidation. J. Porous Mater. 21(1), 15-21 (2013). https://doi.org/10.1007/s10934-013-9741-z
31. I.C. Madsen, N.V.Y. Scarlett, A. Kern, Description and survey of methodologies for the determination of amorphous content via X-ray powder diffraction. Zeitsch. Kristal. 226(12), 944-955 (2011). https://doi.org/10.1524/zkri.2011.1437
32. J. Korol, J. Lenża, K. Formela, Manufacture and research of TPS/PE biocomposites properties, Compos. B 68, 310-316 (2015). https://doi.org/10.1016/j.compositesb.2014.08.045
33. S. Kumar, R.C. Gupta, S. Shrivastava, L.J. Csetenyi, Sulfuric Acid Resistance of Quartz Sandstone Aggregate Concrete. J. Mater. Civ. Eng. 29, 06017006 (2017).
34. J.M.L. Reis, Effect of aging on the fracture mechanics of unsaturated polyester based on recycled PET polymer concrete. Mater. Sci. Eng. A, 528(6), 3007-3009 (2011). https://doi.org/10.1016/j.msea.2010.12.073
35. A. Hejna, J. Korol, M. Przybysz-Romatowska, Ł. Zedler, B. Chmielnicki, K. Formela, Waste tire rubber as low-cost and environmentally-friendly modifier in thermoset polymers – A review. Waste Manag. 108, 106-118 (2020). https://doi.org/10.1016/j.wasman.2020.04.032.
36. R. Bagheri, B.T. Marouf, R.A. Pearson, Rubber-toughened epoxies: A critical review. Polym. Rev. 49(3), 201-225 (2009). https://doi.org/10.1080/15583720903048227.
37. W. Lokuge, T. Aravinthan, Effect of fly ash on the behaviour of polymer concrete with different types of resin. Mater. Des. 51, 175-181 (2013). https://doi.org/10.1016/j.matdes.2013.03.078.
38. J. Smoleń, B. Degirmenci, B.D. Tekeli, B. Nowacki, The application of automotive glass waste in the production of epoxy polymer concrete. Cem. Wapno Beton, 26(5), 402-412 (2021). https://doi.org/10.32047/cwb.2021.26.5.4.
39. J. Smoleń, The use of recycled carbon fibers (rCF) in production of polymer concrete to improve mechanical properties. Compos. Theory Pract. 23(3), 167-172 (2023).
40. D. Carroll, H.C. Starkey, Reactivity of Clay Minerals with Acids and Alkalies. Clay. Clay Miner. 19, 321-333 (1971). https://doi.org/10.1346/CCMN.1971.0190508.
41. N.E. Smeck, J.M. Novak, Weathering of soil clays with dilute sulfuric acid as influenced by sorbedhumic substances. Geoderma 63, 63-76 (1994). https://doi.org/10.1016/0016-7061(94)90110-4.
42. J. Korol, M. Głodniok, A. Hejna, T. Pawlik, B. Chmielnicki, J. Bondaruk, Manufacturing of Lightweight Aggregates as an Auspicious Method of Sewage Sludge Utilization. Materials 13, 5635 (2020). https://doi.org/10.3390/ma13245635.
43. J.M.L. Reis, Fracture assessment of polymer concrete in chemical degradation solutions. Constr. Build. Mater. 24(9), 1708-171 (2010). https://doi.org/10.1016/j.conbuildmat.2010.02.020.
44. D. Ma, Z. Pan, Y. Liu, Z. Jiang, Z. Liu, L. Zhou, L. Tang, Residual Flexural Performance of Epoxy Polymer Concrete under Hygrothermal Conditions and Ultraviolet Aging. Materials 12, 3472 (2019). https://doi.org/10.3390/ma12213472.
45. M. Golestaneh, G. Najafpour, G. Amini, M. Beygi, Evaluation of Chemical Resistance of Polymer Concrete in Corrosive Environments. Iran. J. Ener. Env. 4(3), 304-310 (2013).
46. M.J. Hashemi, M. Jamshidi, Flexural Behavior of Polyester Polymer Concrete Subjected to Different Chemicals. Int. J. Eng. 28(7), 978-983 (2015). https://doi.org/10.5829/idosi.ije.2015.28.07a.03.
47. M.M. El-Hawary, H. Abdel-Fattah, Temperature effect on the mechanical behavior of resin concrete. Constr. Build. Mater. 14, 317-323 (2000). https://doi.org/10.1016/S0950-0618(00)00032-5.
48. P. Ghassemi, V. Toufigh, Durability of epoxy polymer and ordinary cement concrete in aggressive environments. Constr. Build. Mater. 234, 117887 (2020). https://doi.org/10.1016/j.conbuildmat.2019.117887.
49. J.M.L. Reis, Fracture assessment of polymer concrete in chemical degradation solutions. Constr. Build. Mater. 24(9), 1708-1712 (2010). https://doi.org/10.1016/j.conbuildmat.2010.02.020.
50. Y. Shen, B. Liu, J. Lv, M. Shen, Mechanical Properties and Resistance to Acid Corrosion of Polymer Concrete Incorporating Ceramsite, Fly Ash and Glass Fibers. Materials 12, 2441 (2019). https://doi.org/10.3390/ma12152441.
51. J.M.L. Reis, A.J.M. Ferreira, The effects of atmospheric exposure on the fracture properties of polymer concrete. Build. Env. 41 262-267 (2006).
52. J.M.L. Reis, A.J.M. Ferreira, Freeze-thaw and thermal degradation influence on the fracture properties of carbon and glass fiber reinforced polymer concrete. Constr. Build. Mater. 20(10), 888-892 (2006). https://doi.org/10.1016/j.conbuildmat.2005.06.021.
53. J.M.L. Reis, A.J.M. Ferreira, Freeze-thaw resistance of epoxy polymer concrete. In: Proc. Int. Conf. Polym. Concr. Mortars Asphalts. Porto, 2002. p. 101-11.
54. M. Heidari-Rarani, M.R.M. Aliha, M.M. Shokrieh, M.R. Ayatollahi, Mechanical durability of an optimized polymer concrete under various thermal cyclic loadings – An experimental study. Constr. Build. Mater. 64, 308-315 (2014). https://doi.org/10.1016/j.conbuildmat.2014.04.031.
55. M.M. Shokrieh, M. Heidari-Rarani, M. Shakouri, E. Kashizadeh, Effects of thermal cycles on mechanical properties of an optimized polymer concrete. Constr. Build. Mater. 25(8), 3540-3549 (2011). https://doi.org/10.1016/j.conbuildmat.2011.03.047.
56. Z. Meyer, M. Olszewska, Methods Development for the Constrained Elastic Modulus Investigation of Organic Material in Natural Soil Conditions. Materials 14(22), 6842, 2021. https://doi.org/10.3390/ma14226842.
57. O. Elalaoui, E. Ghorbel, V. Mignot, M. Ben Ouezdou, Mechanical and physical properties of epoxy polymer concrete after exposure to temperatures up to 250°C. Constr. Build. Mater. 27, 415-424 (2012). https://doi.org/10.1016/j.conbuildmat.2011.07.027.

Uwagi

Opracowanie rekordu ze środków MNiSW, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2024).

Typ dokumentu

Bibliografia

Identyfikator YADDA

bwmeta1.element.baztech-f1ee723b-d0bf-4d47-afd3-c7e42578528d