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This study was conducted under the 4R-UAV project. The project is funded by the Latvian Council of Science with the goal of creating an innovative, aerodynamically improved, environmentally friendly, zero waste, and zero emission UAV. For the Circular Aviation 4R (Reduce, Recycle, Reuse, Redesign) concept, this paper covers two Rs (Reduce and Redesign) aspects of the 4R-UAV project. Topology optimization of structures has gained enormous potential with the advances in additive manufacturing techniques. However, it is still challenging when it comes to conventional manufacturing. Aircraft/UAV wings are conventionally hollow structures and leave almost little or no space for further material removal. It becomes even more complicated when conventional manufacturing limitations are further imposed. Nevertheless, topology optimization is indeed an excellent way of reducing the mass of the structures by keeping the mechanical strength intact. This computational study attempts to implement topology optimization on a small-scale aircraft aluminum alloy wing as well as on a carbon composite UAV wing. In order to ensure the feasibility of not only additive manufacturing but also conventional manufacturing, controlled/limited topology optimization was applied only to the ribs of the wings. It was found that topology optimized wing ribs (aluminum and carbon composite) demonstrated a 20% mass reduction while up to 10% overall mass reduction of the wings was achieved. Moreover, after the topology optimization, the wings demonstrated improved mechanical characteristics and factor of safety. The knowledge learned from this study will be implemented for the topology optimization of the future small-scale 4R-UAV wings which will be mainly manufactured using additive manufacturing.
Wydawca
Czasopismo
Rocznik
Tom
Strony
167--188
Opis fizyczny
Bibliogr. 26 poz., rys., tab.
Twórcy
autor
- Aeronautics, Space Engineering and Transport Institute, Faculty of Civil and Mechanical Engineering, Riga Technical University, Riga, Latvia
autor
- Aeronautics, Space Engineering and Transport Institute, Faculty of Civil and Mechanical Engineering, Riga Technical University, Riga, Latvia
autor
- Aeronautics, Space Engineering and Transport Institute, Faculty of Civil and Mechanical Engineering, Riga Technical University, Riga, Latvia
autor
- Aeronautics, Space Engineering and Transport Institute, Faculty of Civil and Mechanical Engineering, Riga Technical University, Riga, Latvia
Bibliografia
- [1] D. Locatelli, S.B. Mulani., and R.K. Kapania. Wing-box weight optimization using curvilinear spars and ribs (SpaRibs). Journal of Aircraft, 48(5):1671–1684, 2011, doi: 10.2514/1.C031336.
- [2] D. Locatelli, A.Y. Tamijani, S.B. Mulani, Q. Liu, and R.K. Kapania. Multidisciplinary optimization of supersonic wing structures using curvilinear spars and ribs (SpaRibs). 54th AIAA/ASME/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference, AIAA 2013-1931, 2013. doi: 10.2514/6.2013-1931.
- [3] S. De, M. Jrad, and R.K. Kapania. Structural optimization of internal structure of aircraft wings with curvilinear spars and ribs. Journal of Aircraft, 56(2):707–718, 2019. doi: 10.2514/1.c034818.
- [4] J.-H. Zhu, W.-H. Zhang, and L. Xia. Topology optimization in aircraft and aerospace structures design. Archives of Computational Methods in Engineering, 23(4):595–622, 2016. doi: 10.1007/s11831-015-9151-2.
- [5] H.-H. Gao, J.-H. Zhu, W.-H. Zhang, and Y. Zhou. An improved adaptive constraint aggregation for integrated layout and topology optimization. Computer Methods in Applied Mechanics and Engineering, 289, 2015/ doi: 10.1016/j.cma.2015.02.022.
- [6] L.C. Høghøj, C. Conlan-Smith, O. Sigmund, and C.S. Andreasen. Simultaneous shape and topology optimization of wings. Structural and Multidisciplinary Optimization, 66(5):116, 2023. doi: 10.1007/s00158-023-03569-x.
- [7] C. Conlan-Smith and C.S. Andreasen. Aeroelastic shape optimization of solid foam core wings subject to large deformations. Structural and Multidisciplinary Optimization, 65(6):161, 2022. doi: 10.1007/s00158-022-03246-5.
- [8] B.K. Stanford. Shape, sizing, and topology design of a wing box under aeroelastic constraints. Journal of Aircraft, 58(6):1406–1415, 2021. doi: 10.2514/1.c036315.
- [9] M.P. Bendsøe and N. Kikuchi. Generating optimal topologies in structural design using a homogenization method. Computer Methods in Applied Mechanics and Engineering, 71(2):197–224, 1988. doi: 10.1016/0045-7825(88)90086-2.
- [10] G. Rozvany. The SIMP method in topology optimization – Theoretical background, advantages and new applications. 8th Symposium on Multidisciplinary Analysis and Optimization, AIAA 2000–4738, 2000. doi: 10.2514/6.2000-4738.
- [11] K.A. James and J.R.R.A. Martins. Three-dimensional structural topology optimization of an aircraft wing using level set methods. In: Proceedings of the 12th AIAA/ISSMO Multidisciplinary Analysis and Optimization Conference, AIAA 2008–6081, 2008. doi: 10.2514/6.2008-6081.
- [12] L. Félix, A.A. Gomes, and A. Suleman. Topology optimization of the internal structure of an aircraft wing subjected to self-weight load. Engineering Optimization52(7):1119–1135, 2019. doi: 10.1080/0305215X.2019.1639691.
- [13] L. Krog, A. Tucker, and G. Rollema. Application of topology, sizing and shape optimization methods to optimal design of aircraft components. In: 3rd Altair UK HyperWorks Users Conference, 2002.
- [14] D. Walker, D. Liu, and A. Jennings. Topology optimization of an aircraft wing. 56th AIAA/ASCE/AHS/ASC Structures, Structural Dynamics, and Materials Conference, AIAA 2015-0976, 2015. doi: 10.2514/6.2015-0976.
- [15] L. Krog, A. Tucker, M. Kemp, and R. Boyd. Topology optimization of aircraft wing box ribs. 10th AIAA/ISSMO Multidisciplinary Analysis and Optimization Conference, AIAA 2004-4481, 2004. doi: 10.2514/6.2004-4481.
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- [17] A. Arshad, V. Koval, čuks, and I.M. López. Application of SG6043mod airfoil for the enhanced aerodynamic characteristics of UAV wing. In: 2023 10th International Conference on Recent Advances in Air and Space Technologies (RAST), pages 1–6, Istambul, Turkiye, 2023. doi: 10.1109/RAST57548.2023.10197998.
- [18] A. Arshad, L. B. Brandão, and I. M. López. Design optimization and investigation of aerody- namic characteristics of low Reynolds number airfoils. International Journal of Aeronautical and Space Sciences, 22:751–764, 2021. doi: 10.1007/s42405-021-00362-2.
- [19] E.F. Bruhn. Analysis and Design of Flight Vehicle Structures. Jacobs & Associates Inc., 1973.
- [20] SIMP Method for Topology Optimization, the webpage of SOLIDWORKS users’s manual. URL: https://help.solidworks.com/2019/english/solidworks/cworks/c_simp_method_topology. html.
- [21] J.B. Patterson and J.L. Grenestedt. Manufacturing of a composite wing with internal structure in one cure cycle. Composite Structures, 206:601–609, 2018. doi: 10.1016/j.compstruct. 2018.08.052.
- [22] Z. Huda, N.I. Taib, and T. Zaharinie. Characterization of 2024-T3: An aerospace aluminum alloy. Materials Chemistry and Physics, 113(2-3):515–517, 2009. doi: 10.1016/j.matchem phys.2008.09.050.
- [23] D. Mounier, C. Poilâne, C. Bûcher, and P. Picart. Evaluation of transverse elastic properties of fibers used in composite materials by laser resonant ultrasound spectroscopy. In: Proceedings of the 2012 Acoustics Conference, pages 1247–1250, Nantes, France, 2012.
- [24] C. Sorini, A. Chattopadhyay, R.K. Goldberg, and L.W. Kohlman. Development of a subcell based modeling approach for modeling the architecturally dependent impact response of triaxially braided polymer matrix composites. NASA TM-2016-219116, July 2016.
- [25] Easy Access Rules for Normal-Category Aeroplanes (CS-23) - initial issue & amendments 1 – 5, website of EASA document library. URL: https://www.easa.europa.eu/en/document-library/ easy-access-rules/easy-access-rules-normal-category-aeroplanes-cs-23.
- [26] P. Agrawal, P. Dhatrak, and P. Choudhary. Comparative study on vibration characteristics of aircraft wings using finite element method. Materials Today: Proceedings, 46(1):176–183, 2021. doi: 10.1016/j.matpr.2020.07.229.
Uwagi
Opracowanie rekordu ze środków MNiSW, umowa nr POPUL/SP/0154/2024/02 w ramach programu "Społeczna odpowiedzialność nauki II" - moduł: Popularyzacja nauki (2025).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-f11f8069-444c-4262-8839-edae5ffd6914
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