PL EN


Preferencje help
Widoczny [Schowaj] Abstrakt
Liczba wyników
Tytuł artykułu

Research and modeling workpiece edge formation process during orthogonal cutting

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper presented the study of the phenomenon of the material deformation at the edge of the workpiece during the orthogonal cutting of steel C45E and two-dimensional model of this process, developed with using the Finite Element Method. Based on the user's procedure VUMAT, the Johnson–Cook's law and Ductile Damage model were applied to describe the machined material. An extensive verification of the modeled process was performed. The phenomenon of material deformation at the edge of the workpiece during the actual orthogonal cutting process was recorded using a high speed camera. The courses of the real phenomenon with the modeled one were compared. The components of the resultant cutting force were measured during orthogonal cutting for different machining parameters. The measurement results were compared with the values of the components of the resultant cutting force calculated on the basis of numerical simulation. The studies on the burr formation mechanism were performed. The contactless measurement of selected geometric features of the burr was performed. The results of measurements of the selected geometric features of burrs obtained from the experiment were compared with those compiled based on FEM simulation.
Rocznik
Strony
622--635
Opis fizyczny
Bibliogr. 26 poz., rys., tab., wykr.
Twórcy
autor
  • Wroclaw University of Technology, Lukasiewicza 5 Street, Building B4, Poland
  • Wroclaw University of Technology, Lukasiewicza 5 Street, Building B4, Poland
  • Wroclaw University of Technology, Lukasiewicza 5 Street, Building B9, Poland
Bibliografia
  • [1] Abaqus 6.9EF software documentation, 2014.
  • [2] Y. Abushawashii, X. Xiao, V. Astakhov, FEM simulation of metal cutting using a new approach to model chip formation, International Journal of Advances in Machining and Forming Operations 3 (July–December (2)) (2011) 71–92.
  • [3] J.C. Aurich, D. Dornfeld, P.J. Arrazola, V. Franke, L. Leitz, S. Min, Burrs – analysis, control and removal, CIRP Annals – Manufacturing Technology 58 (2009) 519–542.
  • [4] M. Avila, J. Garder, C. Reich-Weiser, A. Vijayaraghan, S. Tripathi, D. Dornfeld, Burr minimization strategies and cleanability in the aerospace and automotive industry, SAE Transaction: Journal of Aerospace 114 (1) (2014) 1073–1082.
  • [5] M.C. Avila, The Effect of Kinematical Parameters and Tool Geometry on Burr Height in Face Milling of Al–Si Alloys, LMA Reports, University of California at Berkeley, 2002– 200342–54.
  • [6] M. Avila, D. Dornfeld, On the face milling burr formation mechanisms and minimization strategies at high tool engagement, in: Proceedings of the 7th International Conference on Deburring and Edge Finishing, Berkeley, (2004), pp. 191–200.
  • [7] Y.Y. Bao, T. Wierzbicki, On the cut-off value of negative triaxiality for fracture, Engineering Fracture Mechanics 72 (2005) 1049–1069.
  • [8] H.M. Beier, Handbuch Entgrattechnik: Wegweiser zur Gratminimierung und Gratbeseitigung für Konstruktion und Fertigung, Hanser Verlag, München, 1999.
  • [9] D. Biermann, M. Heilmann, Burr minimization strategies in machining operations, in: Proceedings of the CIRP Sponsored International Conference on Burrs: Analysis, Control & Removal, Kaiserslautern, Germany, (2009), pp. 13–20.
  • [10] D. Dornfeld, Strategies for preventing and minimizing burr formation, in: Proceedings of International Conference on High Performance Cutting, 2004, pp. 83–99.
  • [11] L.K. Gillespie, P.T. Blotter, The formation and properties of machining burrs, Transaction of ASME Journal of Engineering for Industry 98 (1976) 66–74.
  • [12] W. Grzesik, Fundamentals of the machining of constructional materials, WNT, Warsaw, 2010 (in Polish).
  • [13] W. Grzesik, Z. Zalisz, P. Nieslony, Investigations on friction and wear mechanisms of the PVD-TiAlN coated carbide in dry sliding against steels and cast iron, Wear 261 (2006) 1191–1200.
  • [14] M. Hashimura, J. Hassamontr, D. Dornfeld, Effect of in-plane exit angle and rake angles on burr height and thickness in face milling operation, Transactions of the ASME Journal of Manufacturing Science and Engineering 121 (1) (1999) 13–19.
  • [15] A. Hillerborg, M. Modeer, P.E. Petersson, Analysis of crack formation and crack growth in concrete by means of fracture mechanics and finite elements, Cement and Concrete Research 6 (1976) 773–782.
  • [16] International Standard ISO 13715:2000, Technical drawings – Edges of undefined shape – Vocabulary and indications, 2000.
  • [17] G.R. Johnson, W.H. Cook, A constitutive model and data for metals subjected to large strains, high strain rates and high temperatures, in: Proceedings of the 7th International Symposium on Ballistics, vol. 21, Netherlands, (1983), pp. 541–547.
  • [18] L.L. Leitz, V. Franke, J. Aurich, Burr formation in drilling intersecting holes, in: Proceedings of the CIRP Sponsored International Conference on Burrs: Analysis, Control & Removal, Kaiserslautern, Germany, (2009), pp. 99–105.
  • [19] S. Min, D. Dornfeld, J. Kim, B. Shyu, Finite element modeling of burr formation in metal cutting, International Journal of Machining Science and Technology 5 (3) (2001) 307–322.
  • [20] O. Olvera, G. Barrow, An experimental study of burr formation in square shoulder face milling, International Journal of Machine Tools and Manufacture 36 (9) (1996) 1005–1020.
  • [21] P. Preś, W. Skoczyński, Influenced of machined part geometry on the form and size of the burr, Production engineering: innovations and technologies of the future, Institute of Production Engineering and Automation, Wroclaw University of Technology, 2011191–195.
  • [22] J. Recht, C. Claudin, E. D'Eramo, Identification of a friction model application on the context of dry cutting of an AISI 1045 annealed steel with a TiN-coated carbide tool, Tribology International 42 (2009) 738–744.
  • [23] J. Rice, D. Tracey, On the ductile enlargement of voids in triaxial stress fields, Journal of the Mechanics and Physics of Solids 17 (1969) 201–217.
  • [24] F. Schafer, Entgraten, Krausskopf Verlag, Mainz, 1975.
  • [25] W. Zhong, Y. Cai, Continuum Damage Mechanics and Numerical Application, Springer, Heidelberg, Berlin, 2011.
  • [26] J. Zouhar, M. Piska, Modelling the orthogonal machining process using cutting tools with different geometry, MM Science October (2008) 48–51.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-f00edd2e-3c8f-4538-a13b-f3fddf3473db
JavaScript jest wyłączony w Twojej przeglądarce internetowej. Włącz go, a następnie odśwież stronę, aby móc w pełni z niej korzystać.