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FEM modelling of a helical wedge rolling process for axisymmetric parts

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EN
Abstrakty
EN
The paper reports the results of a numerical analysis of helical-wedge rolling (HWR), a new metal forming method developed at the Lublin University of Technology. The numerical analysis was performed for three axisymmetric parts: a rotary cutter body, a stepped shaft and a ball pin. The numerical modeling was performed using the commercial simulation software Forge NxT 1.0. The paper examines changes in workpiece shape as well as variations in effective strains, temperatures, damage function, force parameters (on the rolls and guides), and torques acting on the rolls. It has been found that due to its advantages (low material losses and high efficiency), the new helical-wedge rolling process can be used as an alternative to currently employed methods for producing axisymmetric products.
Twórcy
  • Mechanical Engineering Faculty, Lublin University of Technology, Nadbystrzycka 36, 20-618 Lublin, Poland
  • Mechanical Engineering Faculty, Lublin University of Technology, Nadbystrzycka 36, 20-618 Lublin, Poland
Bibliografia
  • 1. Lange K. Handbook of Metal Forming. Ed. McGraw-Hill Book Company 1985
  • 2. Hodge G. O. Machine for forming balls. US Patent No. 1,665,361 (10.04.1928)
  • 3. Klamp P. Mill for rolling articles of circular section and irregular profile. US Patent No. 2,060,087 (10.11.1936)
  • 4. Šor E. R. New processes of rolling. Moskva: Wyd. Metallurgizdat 1960 (in Russian)
  • 5. Awano T., Danno A. Continuous transverse rolling process and apparatus. US Patent No. 3,602,025 (31.08.1971)
  • 6. Pater, Z. Cross-Wedge Rolling. In Comprehensive Materials Processing; Ed.; Elsevier Ltd., vol. 3 (2014), 211–279
  • 7. Pater Z., Tomczak J. Helical rolling of balls for ball mills. Wyd. Politechniki Lubelskiej, Lublin 2012 (in Polish)
  • 8. Pater Z., Tomczak J., Kazanecki J. Helical – wedge rolling of steel bails. Steel Research International 2012, Spec. Ed. Metal Forming 2010, 79–82
  • 9. Pater Z., Tomczak J., Bartnicki J., Lovell M. R., Menezes P. L. Experimental and numerical analysis of helical-wedge rolling process for producing steel balls. International Journal of Machine Tools & Manufacture, vol. 67 (2013), 1–7
  • 10. Tomczak J., Pater Z., Bartnicki J. Skew rolling of balls in multiple helical impressions. Archives of Metallurgy and Materials, vol. 58 (2013) no 4, 1072–1076
  • 11. Piedrahita F., Garcia Arana L., Chastel Y. Three Dimensional Numerical Simulation of Cross-Wedge Rolling of Bars, Proceedings of the 8th International Conference on Technology of Plasticity ICTP, Verona, 2005 (CD ROM)
  • 12. Meyer M., Stonis M., Behrnes B., A.: Cross wedge rolling preforms for crankshafts, Key Engineering Materials, vols. 504–506 (2012), 205–210
  • 13. Meyer M., Stonis M., Behrens B.: Cross wedge rolling and bi-directional forging of preforms for crankshafts. Production Engineering. Research and Development, vol. 9 (2015), 61–71
  • 14. Novella M. F., Ghiotti A., Bruschi S., Bariani P. F. Ductile damage modeling at elevated temperature applied to the cross wedge rolling of AA6082-T6 bars. Journal of Materials Processing Technology, vol. 222 (2015), 259–267
  • 15. Kpodzo K., Fourment L., Lanse P., Montmitonnet P. An accurate time integration scheme for arbitrary rotation motion: application to metal forming simulation. International Journal of Material Forming, vol. 9 (2016), 71–84
  • 16. Shu X. D., Wei J., Liu C. Study on the control of end quality by one closed cross wedge rolling based wedge block. Metalurgija, vol. 56 (2017) no 1, 123–126
  • 17. Pater Z., Tomczak J., Bulzak T. Analysis of wedge rolling process of stepped shaft. Mechanik, vol. 86 (2013) no. 11, 966–970 (in Polish)
Uwagi
Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2018).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-f0043452-d89a-4139-8173-f39c04fe76a3
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