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Mechanical properties and microstructure studies in Friction Stir Welding (FSW) joints of dissimilar alloy – a review

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: Friction stir welding (FSW) is a relatively new solid state joining process that uses a non-consumable tool to join two different material without melting the workpiece material. Friction stir welding (FSW) was developed for microstructural modification of metallic material. This review article provides an overview of effect of FSW/FSP mechanism responsible for the formation of weld, microstructure refinement, wear of FSW tool and mechanical properties. This review conclude with recommendations for future research direction. Design/methodology/approach: Heat is generated by friction between the rotating tool and the workpiece material. This joining process is energy efficient, environment friendly and versatile.
Rocznik
Strony
31--40
Opis fizyczny
Bibliogr. 49 poz., rys.
Twórcy
autor
  • PhD Scholar, Department of Mechanical Engineering, Delhi Technological University, New Delhi, India
autor
  • Department of Mechanical Engineering, Delhi Technological University, New Delhi, India
Bibliografia
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  • [6] J. Wang, J. Su, R.S. Mishra, R. Xu, J.A. Baumann, Tool wear mechanism in friction stir welding 321 (2014) 25-32.
  • [7] J.Q. Su, T.W. Nelson, R.S. Mishra, M. Mahoney, Microstructure investigation of friction stir welding 7050-T651 aluminum, Acta Materialia 51/3 (2003) 713-729.
  • [8] V.J. Arumoni, R.S. Mishra, Friction stir processing of Al-alloy for defence application, International Journal of Advance Research and Innovation 2/2 (2014) 337-341.
  • [9] K. Kolligan, Material flow behavior during friction stir welding of aluminum, Welding Research (1999) 229-237.
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  • [12] S.S. Yutaka, K. Hiroyuki, Microstructural evolution of 6063, aluminum during friction stir welding. Metallurgical and Materials Transactions A 30A (1999) 2429-2437.
  • [13] G. Liu, L.E. Murr, Microstructural aspects of the friction-stir welding of 6061-T6 aluminum, Scripta Materialia 37/3 (1997) 355-361.
  • [14] S.S. Yutaka et al. Microstructural factors governing hardness in friction-stir welds of solid-solutionhardened Al alloys. Metallurgical and Materials Transactions A 32A (2001) 3033-3041.
  • [15] K.W. Jata, S.L.Semiatin, Continuous dynamic recrystallization during friction stir welding of high strength aluminum alloys, Scripta Materialia 43 (2000) 743-749.
  • [16] S. Manoj, A. Navneet, Chandan Pandey, Husain Mehdi, Preliminary Studies on Thermal Cycling of Reactor Pressure Vessel Steel, International Journal of Mechanical Engineering 4/2 (2014) 51-58.
  • [17] S. Manoj, A. Navneet, P. Chandan M. Husain, Mechanical Properties of Bimetallic Weld Joint between SA 516 Grade 65 Carbon Steel and SS 304 L for Steam Generator Application, International Journal of Research in Engineering and Technology 3/7 (2014) 39-42.
  • [18] Z.Y. Ma, R.S. Mishra, M.W. Mahoney, R. Grimes, High srain rate super plasticity in friction stir processed Al-4Mg-1Zr alloy, Material Science and Engineering A 351 (2003) 148-153.
  • [19] Y. Wang, X.L. Shi, R.S. Mishra, T.J Watson, Friction stir welding of devitrified AL-4.0Y-4.0Ni-0.9Co alloy produced by amorphose powder, Scripta Materialia 56 (2007) 971-974.
  • [20] R.S. Mishra, M.W. Mahoney, S.X. McFadden, N.A. Mara, A.K. Mukherjee, High strain rate superplasticity in a friction stir processed 7075 Al alloy Scripta Materialia 42 (2000) 163-168.
  • [21] R.S. Mishra, M.W. Mahoney, Friction Stir Processing: A New Grain Refinement Technique to Achieve High Strain Rate Superplasticity in Commercial Alloys Materials Science Forum 357-359 (2001) 507-514.
  • [22] R.S. Mishra, M.W. Mahoney, S.X. McFadden, N.A. Mara, A.K. Mukherjee, High strain rate superplasticity in a friction stir processed 7075 Al alloy Scripta Materialia 42 (2000) 163-168.
  • [23] I. Charit, R.S. Mishra, Evaluation of microstructure and superplasticity in friction stir processed 5083 Al alloy, Journal of Materials Research 19/4 (2004) 3329-3342.
  • [24] I. Charit, R.S. Mishra, High strain rate superplasticity in a commercial 2024 Al alloy via friction stir processing, Materials Science and Engineering: A 359 (2003) 290-296.
  • [25] I. Charit, R.S. Mishra, Low temperature superplasticity in a friction-stir-processed ultrafine grained Al-Zn-Mg-Sc alloy, Acta Materialia 53 (2005) 42114223.
  • [26] R.S. Mishra, Z.Y. Ma, I. Charit, Friction stir processing: A Novel technique for fabrication of surface composite, Matrial Science and Engineering A 341 (2003) 307-310.
  • [27] J.Q. Su, T.W. Nelson, R.S. Mishra, M. Mahoney, Microstructure investigation of friction stir welding 7050-T651 aluminum Acta Materialia 53/1 (2003) 713-729.
  • [28] S. Jana, R.S. Mishra, J.A Baumann, G. Grant, Effect of process parameters on abnormal grain growth during FSP of a cast Al-Alloy, Material Science and Engineering A 528 (2010) 189-199.
  • [29] R. Rai, A. De, H.K.D.H. Bhadeshia, T. DebRoy, Review: friction stir welding tools, Science and Technology of Welding and Joining 16/4 (2011) 325-342.
  • [30] R.S. Mishra, Z.Y. Ma, Friction stir welding and processing, Materials Science and Engineering: R: Reports 50/1-2 (2005) 1-78.
  • [31] J. Wang, J. Su, R.S. Mishra, R. Xu, J.A. Baumann, Tool wear mechanism in friction stir welding, Wear 321 (2014) 25-32.
  • [32] G.J. Fernandez, L.E. Murr, Characterization of tool wear and weld optimization in the friction-stir welding of cast aluminum 359 + 20% SiC metal-matrix composite, Materials Characterization 52/1 (2004) 65-75.
  • [33] S. Jana, R.S. Mishra, J.B. Baumann, Effect of friction stir processing on fatigue behavior of an investigation cast Al-7Si-0.6Mg alloy, Acta Materialia 58 (2010) 989-1003.
  • [34] S.R. Sharma, R.S. Mishra, Z.Y. Ma, Effect of friction stir processing on fatigue behaviour of A356 Alloy, Scripta Materialia 51 (2004) 237-241.
  • [35] C.G. Rhodes, M.W. Mahoney, W.H. Bingel, R.A. Spurling, C.C. Bampton, Eects of friction stir welding on microstructure of 7075 aluminium, Scripta Materialia 36/1 (1997) 69-75.
  • [36] K.V. Jata, S.L. Semiatin, Continuous dynamic recrystallization during friction stir welding of high strength aluminum alloys, Scripta Materialia 43 (2000) 743-749.
  • [37] A.J. Leonard, Microstructure and ageing behaviour of FSWs in aluminium alloys 2014T651 and 7075-T651. In: Proc II Friction Stir Welding Symposium. Goteborg, Sweden, 2000, 26-28.
  • [38] G. Liu, L.E. Murr, C.S. Niou, J.C. McCloure, F.R. Vega, Microstructural aspects of the friction-stir welding of 6061-T6 aluminium, Scripta Materialia 37/3 (1997) 355-361.
  • [39] W.B. Lee, Y.M. Yeon, S.B. Jung, The improvement of mechanical properties of friction-stir-welded A356 Al alloy, Matrial Science and Engineering: A 355 (2003) 154-159.
  • [40] M.P. Miles, B.J. Decker, T.W. Nelson, Formability and Strength of Friction-Stir-Welded Aluminum Sheets, Metallurgical and Materials Transactions: A 35 (2004) 3461-3468.
  • [41] M.J. Jones, L.P. Heurtier, C .Desrayaud, F. Montheillet, D. Allehaux, J.H..Driver, Correlation between microstructure and microhardness in a friction stir welded 2024 aluminium alloy, Scripta Materialia 52/8 (2005) 693-697.
  • [42] L. Ceschini, I. Boromei, G. Minak, A. Morri, F. Tarterini, Microstructure, tensile and fatigue properties of AA6061/20 vol.%Al2O3p friction stir welded joints, Composites: Part A 38 (2007) 12001210.
  • [43] H. Nami, H. Adgi, M. Sharifitabar, H. Shamabadi, Microstructure and mechanical properties of friction stir welded Al/Mg2Si metal matrix cast composite, Materials and Design 32/2 (2011) 976-983.
  • [44] N. Murugan, B. Ashok Kumar, Prediction of tensile strength of friction stir welded stir cast AA6061T6/AlNp composite, Materials and Design 51 (2013) 998-1007.
  • [45] P. Periyasamy, B. Mohan, V. Balasubramanian, Effect of heat input on mechanical and metallurgical properties of friction stir welded AA6061-10% SiCp MMCs, Journal of Materials Engineering and Performance 21/11 (2012) 2417-2428.
  • [46] P. Periyasamy, B. Mohan, V. Balasubramanian, S. Rajakumar, S. Venugopal, Multi objective optimization of friction stir welding parameters using desirability approach to join Al/SiCp metal matrix composites, Transactions of Nonferrous Metals Society of China 23/4 (2013) 942-955.
  • [47] I. Dinaharan, N. Murugan, Optimization of friction stir welding process to maximize tensile strength of AA6061/ZrB2 in-situ composite butt joints, Metals and Materials International 18/1 (2012) 135-142.
  • [48] K. Kalaiselvan, N. Murugan, Role of friction stir welding parameters on tensile strength of AA6061B4C composite joints, Transactions of Nonferrous Metals Society of China 23/3 (2013) 616-624.
  • [49] Y. Bozkurt, A. KentlI, H. Uzun, S. Salman, Experimental investigation and prediction of mechanical properties of friction stir welded aluminium metal matrix composite plates, Materials Science 18/4 (2012) 336-340.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-efc686d4-a41c-4101-bca5-e161ebb0abe4
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