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Purpose: The main intention of this paper is to show the advanced technology for production of the electrode for EDM that has a relatively complex geometry. Five axes CNC machining centre is used for production of an example ice scrapers since application of other type of machine requires a lot of auxiliary time and resources. Design/methodology/approach: Advanced manufacturing technology involves the application of various software tools and technologies, among them the tools and technology to automate the design, analysis, testing and manufacturing occupy a key position. Findings: The main outcomes are decrease of production time, better quality of surface and product geometry. Decrease of cutting time refers to decrease of number of used tools, preparation time is lower in comparison with conventional machines. Research limitations/implications: The practical part included the design of electrode in the CAD system, SolidWorks 2010, production of NC program for the operating unit Haidenhain iTNC 530 in CAM system ESPRIT 2010, and finally making the electrode on five axis machine center DMG DMU 40 Monoblock. Originality/value: Presented technology for a five-axis machining centre, ensures a great advantages in the process preparation while reduced set-up time, reduced number of required accessories and devices, reduced number of special tools is needed. This knowledge can support the development and design of technological processes
Wydawca
Rocznik
Tom
Strony
38--46
Opis fizyczny
Bibliogr. 15 poz., rys., tab.
Twórcy
autor
- Faculty of Mechanical Engineering, University of Osijek, Trg I.B.Mazuranic 2, 35000 Slavonski Brod, Croatia
autor
- Faculty of Mechanical Engineering, University of Ljubljana, Aškerčeva 6, SI-1000 Ljubljana, Slovenia
autor
- Faculty of Mechanical Engineering, University of Osijek, Trg I.B.Mazuranic 2, 35000 Slavonski Brod, Croatia
autor
- Industrial Park Nova Gradiška, Trg kralja Tomislava 1, 35400 Nova Gradiška, Croatia
autor
- University of Applied Sciences of Slavonski Brod, Mile Budaka 1, 35000 Slavonski Brod, Croatia
Bibliografia
- [1] L.T. Tunc, E. Budak, Extraction of 5-axis milling conditions from CAM data for process simulation, The International Journal of Advanced Manufacturing Technology 43/5-6 (2009) 538-550.
- [2] X. Pessoles, Y. Landon, S. Segonds, W. Rubio, Optimisation of workpiece setup for continuous five-axis milling: application to a five-axis BC type machining centre, The International Journal of Advanced Manufacturing Technology 65/1-4 (2013) 67-79.
- [3] M. Dudek-Burlikowska, Application of estimation method of customer’s satisfaction in enterprise focused on quality, Journal of Achievements in Materials and Manufacturing Engineering 47/1 (2011) 83-96.
- [4] B. Canis, The tool and die industry, Contribution to U.S. Manufacturing and Federal Policy Considerations, Congressional Research Service, 2012.
- [5] M. Boujelbene, P. Abellard, E. Bayraktar S. Torbaty, Study of the milling strategy on the tool life and the surface quality for knee prostheses, Journal of Achievements in Materials and Manufacturing Engineering 31/2 (2008) 610-615.
- [6] M. Boujelbene, A. Moisan, W. Bouzid, S. Torbaty, Variation cutting speed on the five axis milling, Journal of Achievements in Materials and Manufacturing Engineering, 21/2 (2007) 7-14.
- [7] K. Foit, G.G. Kost, D. Reclik, Automatic programming and generation of collision-free paths for the Mitsubishi Movemaster RV-M1 robot, Journal of Achievements in Materials and Manufacturing Engineering 47/1 (2011) 57-65.
- [8] I. Lazoglua, Y. Boza, H. Erdim, Five-axis milling mechanics for complex free form surfaces, CIRP Annals - Manufacturing Technology 60/ 1 (2011) 117-120.
- [9] R. Endl, J. Jaje, The Challenges for CAM Systems and Users in 5-Axis Machining, http://www.sescoi.com/fileadmin/pdf/worknc/5XCAM.pdf, Sescoi International 2012.
- [10] G. Devedžić, CAD/CAM Technologies; Kragujevac; Mašinski fakultet u Kragujevcu, 2009, 5-150 (in Serbian).
- [11] B. Salem, W. Tebni, E. Bayraktar, Prediction of surface roughness by experimental design methodology in Electrical Discharge Machining, Journal of Achievements in Materials and Manufacturing Engineering 49/2 ( 2011)150-157.
- [12] S. Dolinšek, S. Ekinović, J. Kopač: Contribution to the better understanding of the high speed machining of the hard steel, Journal of Materials Processing of Technology 157 (2004) 485-490 (in Slovenian).
- [13] Prospects Esprit 2010, DP TECHNOLOGY CORPORATION, 2009.
- [14] Prospects, Industrial zone Nova Gradiška d.o.o -photo archive, 2010-2011.
- [15] Prospects, Siemens 5 axis machining , Siemens AG, Edition 05 (2009).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-ef995a5b-3b0d-4d6d-81eb-1dad16057036