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Survey of machine tool error measuring methods

Treść / Zawartość
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
This paper presents the factors and needs which make it necessary to increase the accuracy of machine tools. Types of machine tool errors, their causes and ways of identifying, measuring, reducing and compensating them are described. The most effective methods of identifying machine tool errors are discussed and classified. The measuring methods and tools are compared with regard to their range of application, time consumption, cost, market availability and main limitations.
Słowa kluczowe
Rocznik
Strony
7--38
Opis fizyczny
Bibliogr. 61 poz., tab., rys.
Twórcy
autor
  • Institute of Production Engineering and Automation, Wroclaw University of Technology, Poland
autor
  • Institute of Production Engineering and Automation, Wroclaw University of Technology, Poland
  • Institute of Production Engineering and Automation, Wroclaw University of Technology, Poland
Bibliografia
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  • [4] CHEN J. S., YUAN J. X., Ni J., WU S. M., 1993, Real-time compensation for time-variant volumetric errors on a machining centre, Journal of Engineering for Industry, 115/472-479.
  • [5] DU Z.C., LV C.F., HONG M.S., 2006, Research on error modelling and identification of 3 axis NC machine tools based on cross grid encoder measurement, Journal of Physics, Conference, 48/91–100.
  • [6] FAN K-C., WANG H., SHIOU F-J, KE C-W, 2004, Design analysis and applications of a 3D Laser Ball Bar for accuracy calibration of multiaxis machines, Journal of Manufacturing System, 23/194-203.
  • [7] GILSINN D. E., LING A. V., 2004, Comparative statistical analysis of test parts manufactured in production environments, Transactions of the ASME, Journal of Manufacturing Science and Engineering, 126/189-199.
  • [8] JĘDRZEJEWSKI J, KWAŚNY W., 2010, Modelling of angular contact ball bearings and axial displacements for high speed spindles, Annals of the CIRP, 59/1/377-382.
  • [9] JĘDRZEJEWSKI J., KWAŚNY W., 2009, Development of high performance machine tools, Journal of Machine Engineering, 9/5-31.
  • [10] JHA B. K., KUMAR A., 2003, Analysis of geometric errors associated with five-axis machining centre in improving the quality of cam profile, International Journal of Machine Tools & Manufacture, 43/629–636.
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  • [12] KHIM S., KEONG T., KEONG CH., LIM F., 2010, Modelling the volumetric errors in calibration of five-axis CNC machine, Proceedings of the International Multi Conference of Engineers and Computer Scientists, III, IMECS 2010, Hong Kong.
  • [13] KIM H. S., JEONG K. S., LEE D. S., 1997, Design and manufacturing of a three-axis ultra-precision CNC grinding machine, ASME Trans. Journal of Materials Processing Technology, 71/258-266.
  • [14] KIM J. D., KIM D. S., 1997, Development and application of an ultra-precision lathe, The International Journal of Advanced Manufacturing Technology, 13/164-171.
  • [15] LEE J. H, YANG S. H., 2002, Statistical optimization and assessment of a thermal error model for CNC machine tools, International Journal of Machine Tools & Manufacture, 42/147-155.
  • [16] MAHBUBUR R., 2004, Modelling and measurement of multi-axis machine tools to improve positioning accuracy, Oulu University Press, Oulu.
  • [17] MAXHAM D., The practical approach to volumetric error compensation, http://www.qualitydigest.com/inside/cmsc-article/practical-approach-volumetric-error-compensation.html#
  • [18] MEKID S., (editor), 2009, Introduction to precision machine design and error assessment, CRC Press Taylor & Francis Group, Jędrzejewski J., Capture 3/75-127.
  • [19] PAHK H. J., LEE S. W., 2002, Thermal error measurement and real time compensation system for the CNC machine tools incorporating the spindle thermal error and the feed axis thermal error, The International Journal of Advanced Manufacturing Technology, 20/487–494.
  • [20] PORTMAN V. T., 2000, Deterministic metrology of parallel kinematic machines, Annals of the CIRP, 49/1/281- 284.
  • [21] RAHMAN M., HEIKKALA J., LAPPALAINEN K., 2000, Modelling, measurement and error compensation of multi-axis machine tools, Part I: theory. International Journal of Machine Tools & Manufacture, 40/1535–1546.
  • [22] RAMESH R., MANNAN M. A., 2000, Error compensation in machine tool – a review: Part II thermal errors, International Journal of Machine Tools & Manufacture, 40, 1257-1284.
  • [23] RAMESH R., MANNAN M. A., POO A. N., 2000, Error compensation in machine tools – a review Part I: geometric, cutting-force induced and fixture dependent errors, International Journal of Machine Tools & Manufacture, 40/1235–1256.
  • [24] RAMESH R., MANNAN M. A., POO A. N., 2002, Support vector machines model for classification of thermal error in machine tools, The International Journal of Advanced Manufacturing Technology, 20/114–120.
  • [25] SCHMITT R., NISCH S., SCHO_NBERG A., DEMEESTER F., RENDERS S., 2010, Performance evaluation of GPS for industrial applications, International Conference, Zurich, IPIN/5647635, 1-8.
  • [26] SCHMITZ T., 1999, Rapid prototyping using high speed machining, UK & International Press, UK, January/March, 66-69.
  • [27] SCHMITZ T., ZIEGERT J., SUZANNE CANNING J., 2004, Using Homogeneous Transformation Matrices to define the measurand for uncertainty analysis of complex measurement system, Proceedings of Uncertainty Analysis in Measurement and Design, American Society for Precision Engineering Summer Topical Meeting, June 30-July 1, State College, 113-121.
  • [28] SCHNEIDER C. T., 2004, LaserTracer - A new type of self tracking laser interferometer, IWAA 2004, CERN, Geneva,.
  • [29] SCHWENKE H., FRANKE M., HANNAFORD J., KUNZMANN H., 2005, Error mapping of CMMs and machine tools by a single tracking interferometer, Annals of the CIRP, 54/1/475-478.
  • [30] SCHWENKE H., KNAPP W., HAITJEMA H., WECKENMANN A., SCHMITT R., DELBRESSINE F., 2008, Geometric error measurement and compensation of machines—An update, CIRP Annals - Manufacturing Technology, 57/660–675.
  • [31] SCHWENKE H., SCHMITT R., JATZKOWSKI P., WARMANN C, 2009, On-the-fly calibration of linear and rotary axes of machine tools and CMMs, CIRP Annals - Manufacturing Technology, 58/477–480.
  • [32] SVOBODA O., 2006, Testing the diagonal measuring technique, Precision Engineering, 30/132-144.
  • [33] SZAFARCZYK M., CHRZANOWSKI J., WYPYSIŃSKI R., 2005, A new conceptto verify the accuracyof NC machines, AUTOMATION 2005, PIAP, Conference, Automatyzacja – NowościiPerspektywy, (in Polish).
  • [34] TUREK P., JEDRZEJEWSKI J., MODRZYCKI W., 2010, Methods of machine tool error compensation, Journal of Machine Engineering, 10/4/5-25.
  • [35] WAIKERT S., 2000, R-Test, a New Device for Accuracy Measurements on Five Axis Machine Tools, 2004, CIRP Annals; 53/1/429-432.
  • [36] WANG C., 2003, Dimensional machine tool positioning accuracy: laser vector measurement vs. linear measurement, Tooling & Production, August 2003.
  • [37] WANG C., 2001, Laser displacement measurement, Industrial Laser Solution, March.
  • [38] WANG C., 2000, Laser vector measurement technique for the determination and compensation of volumetric positioning errors. Part I: Basic theory, Review of Scientific Instruments, 71/3933-3937.
  • [39] WANG C., LIOTTO G., 2003, A theoretical analysis of 4 body diagonal displacement measurement and sequential step diagonal measurement, Proceedings of the 6th LAMDAMAP Conference, Huddersfield, England.
  • [40] WANG C., 2008, Current issues on 3D volumetric positioning accuracy: measurement, Compensation and Definition, Proc. SPIE, 7128.
  • [41] WANG W., KWEON S-H., HWANG CH-S., KANG N-CH., KIM Y-S., YANG S-H., 2009, Development of an optical measuring system for integrated geometric errors of a three-axis miniaturized machine tool, The International Journal of Advanced Manufacturing Technology, 43/701–709.
  • [42] WANG Y., Zhang G., Moon K. S., Sutherland J. W., 1998, Compensation for thermal error of a multi-axis machining centre. Journal of Materials Processing Technology, 75/45-53.
  • [43] WANG Z., MASTROGIACOMO L., FRANCESCHINI F., MAROPOULOS, P., 2011, Experimental comparison of dynamic tracking performance of iGPS and laser tracker, International Journal of Advanced Manufacturing Technology, 56/1-4.
  • [44] WU H., ZHANG CH., 2006, Fuzzy Logic thermal error compensation, ICARCV.
  • [45] ZHU J., Robust thermal error modelling and compensation for CNC machine tools, A dissertation in The University Michigan, 2008.
  • [46] ZHU W., WANG Z., YAMAZAKI K., 2010, Machine tool component error extraction and error compensation by incorporating statistical analysis, International Journal of Machine Tools & Manufacture, 50, 798-806.
  • [47] ZIEGERT J. C., KALLE P., 1994, Error compensation in machine tools: a neural network approach, Journal of Intelligent Manufacturing, 5, 143-151.
  • [48] Active target motorized laser tracking target, Automated Precision Inc., http://www.apisensor.com/active-target
  • [49] Calibration of measuring and machine tools by laser tracker and LaserTRACER, http://www.etalonag. com/index.php/en/products/trac-cal.
  • [50] Fidia CNC hms head measuring systems. Technical Documentation MDO1690.
  • [51] HMS Head measuring system, http://www.fidia.it/download/brochure/nC12-15_11_09eng%28A4-SF%29.pdf
  • [52] Laser Interferometer LSP30-3D, Instruction, http://www.lasertex.eu/downloads/Instruction_LSP_V7.pdf.
  • [53] LaserTracer-MT, ETALON, http:// www.etalon-ag.com/index.php/en/products/lasertracer-mt
  • [54] LaserTracer-MT, http://www.etalon-ag.com/index.php/en/products/lasertracer-mt
  • [55] Machine tool calibration, http://ibs.questo.nl/public/uploads/content/files/MachineToolCalibration-20p- English.pdf
  • [56] Measuring system for machine tool inspection and acceptance testing, http://www.gima-machines.com/supportfiles/ kgm_eng.pdf.
  • [57] MultiTrace - The close-range GPS, http://www.etalon-ag.com/index.php/en/products/multitrace
  • [58] Renishaw QC20-W ballbar; new wireless product with volumetric testing capability, http://www.renishaw.com/en/renishaw-qc20-w-ballbar-new-wireless-product-with-volumetric-testing-capability-- 11232.
  • [59] The LaserTRACER – Highest measuring accuracy for the compensation of machine tools. www.ogpnet.com/etalon.
  • [60] XD laser measurement solution, 1-800-537-2720, http://www.apisensor.com
  • [61] XL-80 laser measurement system, Renishaw, http://www.paramcalibration.com/services.php
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-ef744fea-e687-40b1-8dd4-9b96e1a3a950
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