Application of FMEA method for an analysis of selected production process

• Autorzy: Kania A. , Cesarz-Andraczke K. , Odrobiński J.

Identyfikatory

DOI

10.5604/01.3001.0012.9655

• Języki publikacji: EN

Abstrakty

EN

Purpose: The article presents an application of FMEA method in a process of chimney system production. The analysis allowed to decrease a potential defects and their effects in the analysed process. Design/methodology/approach: The technical analysis of the process of chimney system production indicated many defects in the product. Based on the FMEA results (value of RPN – Risk Priority Number) corrective and preventive actions were proposed. These actions decrease RPN level by half. Findings: In this paper characteristics of the chimney system and technical analysis of its production process were presented. Failure mode and effects analysis for selected operations of the production process was performed. Practical implications: In the analysed process are possible the nonconformities above the appointed RPN level, because they are dependent on applied technology and machinery. Increase of a quantity of control points and training employees caused a reduction of manufacturing costs, improvement of the product quality and creation of the possibility of effective quality control. Originality/value: FMEA analysis is an effective tool for identification, determination of a risk level, planning and implementation of corrective and preventive actions to decrease a quantity of defects in the final product. Periodic application of this method enables the continuous improvement of the processes and products in enterprises

Słowa kluczowe

EN

risk; FMEA method; RPN level; chimney system; technological process

PL

ryzyko; metoda FMEA; system kominowy; proces technologiczny

• Wydawca: International OCSCO World Press
• Czasopismo: Journal of Achievements in Materials and Manufacturing Engineering
• Rocznik: 2018
• Tom: Vol. 91, nr 1
• Strony: 34--40
• Opis fizyczny: Bibliogr. 12 poz., rys., tab.

Twórcy

autor

Kania A.

• Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland

autor

Cesarz-Andraczke K.

• Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland

autor

Odrobiński J.

• Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland

Bibliografia

• [1] M. Wiśniewska, E. Malinowska, Quality management of foods. Systems, conceptions, instruments, Difin Publishing House, Warsaw, 2011 (in Polish).
• [2] A. Kania, M. Roszak, M. Spilka, Evaluation of FMEA methods used in the environmental management, Archives of Materials Science and Engineering 65/1 (2014) 37-44.
• [3] A. Folejewska, FMEA analysis – principles, comments, worksheets, Verlag Dashofer, Warsaw, 2010 (in Polish).
• [4] R. Wolniak, B. Skotnicka, Methods and tools of quality management, theory and practice, Silesian University of Technology Publishing House, Gliwice, 2008 (in Polish).
• [5] D.M. Barends, M.T. Oldenhof, M.J. Vredenbregt, M.J. Nauta, Risk analysis of analytical validations by probabilistic modification of FMEA , Journal of Pharmaceutical and Biomedical Analysis 6 (2012) 82-86.
• [6] N. Xiao, H.Z. Huang, Y. Lee, L. He, T. Jin, Multiple failure modes analysis and weighted risk priority number evaluation in FMEA, Engineering Failure Analysis 18/4 (2011) 1162-1170.
• [7] A. Hamrol, Quality management with examples, PWN Publishing House, Warsaw, 2005 (in Polish).
• [8] T. McLeay, S. Turner, Failure mode analysis to define process monitoring systems, Journal of Machine Engineering 11/4 (2011) 118-129.
• [9] R. Solanki, Application of FMEA method for product quality improvement, International Journal of Engineering and Technical Research 3/6 (2015) 147-156.
• [10] M. Silverman, J.R. Johnson, FMEA on FMEA, Proceedings of the Annual Reliability and Maintainability Symposium „RAMS”, 2013, 1-5.
• [11] R. Renu, D. Visotsky, S. Knackstedt, G. Mocko, J.D. Summers, J. Schule, A knowledge based FMEA to support identification and management of vehicle flexible component issues, Procedia CIRP 44 (2016) 157-162.
• [12] Y. Liu, Z. Kong, Q. Zhang, Failure modes and effects analysis (FMEA) for the security of the supply chain system of the gas station in China, Ecotoxicology and Environmental Safety 164 (2018) 325-330.

Uwagi

PL

Opracowanie rekordu w ramach umowy 509/P-DUN/2018 ze środków MNiSW przeznaczonych na działalność upowszechniającą naukę (2019).