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Solving scheduling problems with integrated online sustainability observation using heuristic optimization

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Języki publikacji
EN
Abstrakty
EN
The paper deals with the issue of production scheduling for various types of employees in a large manufacturing company where the decision-making process was based on a human factor and the foreman’s know-how, which was error-prone. Modern production processes are getting more and more complex. A company that wants to be competitive on the market must consider many factors. Relying only on human factors is not efficient at all. The presented work has the objective of developing a new employee scheduling system that might be considered a particular case of the job shop problem from the set of the employee scheduling problems. The Neuro-Tabu Search algorithm and the data gathered by manufacturing sensors and process controls are used to remotely inspect machine condition and sustainability as well as for preventive maintenance. They were used to build production schedules. The construction of the Neuro-Tabu Search algorithm combines the Tabu Search algorithm, one of the most effective methods of constructing heuristic algorithms for scheduling problems, and a self-organizing neural network that further improves the prohibition mechanism of the Tabu Search algorithm. Additionally, in the paper, sustainability with the use of Industry 4.0 is considered. That would make it possible to minimize the costs of employees’ work and the cost of the overall production process. Solving the optimization problem offered by Neuro-Tabu Search algorithm and real-time data shows a new way of production management.
Rocznik
Strony
art. no. e143830
Opis fizyczny
Bibliogr. 28 poz., rys., tab.
Twórcy
autor
  • Wroclaw University of Science and Technology, Faculty of Mechanical Engineering, Wybrzeże Wyspiańskiego 27, 50-370 Wrocław, Poland
  • Wroclaw University of Science and Technology, Faculty of Mechanical Engineering, Wybrzeże Wyspiańskiego 27, 50-370 Wrocław, Poland
  • Wroclaw University of Science and Technology, Faculty of Mechanical Engineering, Wybrzeże Wyspiańskiego 27, 50-370 Wrocław, Poland
autor
  • Liverpool John Moores University, Faculty of Engineering and Technology,70 Mount Pleasant Liverpool L3 3AF, UK
  • National University of Water and Environmental Engineering, Department of Automation, Electrical Engineering and Computer-Integrated Technologies, Rivne 33000, Ukraine
Bibliografia
  • [1] G. Bocewicz, I. Nielsen, and Z. Banaszak, “Iterative multimodal processes scheduling,” Annu. Rev. Control, vol. 38, no. 1, pp. 113–122, 2014.
  • [2] E.M. Tachizawa and C.G. Thomsen, “Drivers and sources of supply flexibility: an exploratory study,” Int. J. Oper. Prod. Manage., vol. 27, no. 10, pp. 1115–1136, 2007.
  • [3] P. Pawlewski, P. Golinska, M. Fertsch, J.A. Trujillo, and Z.J. Pasek, “Multiagent approach for supply chain integration by distributed production planning, scheduling and control system,” in International Symposium on Distributed Computing and Artificial Intelligence 2008 (DCAI 2008), 2009, pp. 29–37.
  • [4] W. Bożejko, M. Uchroński, and M. Wodecki, “Parallel tabu search algorithm with uncertain data for the flexible job shop problem,” in Artificial Intelligence and Soft Computing. Lecture Notes in Computer Science, vol. 9693, 2016, pp. 419–428.
  • [5] I. Rojek, “Tooling selection in technological processes using neural networks,” Arch. Mech. Technol. Mater., vol. 35, pp. 41–50, 2015.
  • [6] K. Antosz and D. Stadnicka, “The results of the study concerning the identification of the activities realized in the management of the technical infrastructure in large enterprises,” Eksploat. Niezawodn. (Maintenance and Reliability), vol. 16, no. 1, p. 112–119, 2014.
  • [7] A. Burduk and K. Musiał, “Genetic algorithm adoption to transport task optimization,” in International Joint Conference SOCO’16-CISIS’16-ICEUTE’16, 2016, pp. 366–375.
  • [8] A. Burduk and K. Musiał, “Optimization of chosen transport task by using generic algorithms,” in Computer Information Systems and Industrial Management. Lecture Notes in Computer Science vol. 9842, 2016, pp. 197–205.
  • [9] M. Jasiulewicz-Kaczmarek and A. Gola, “Maintenance 4.0 technologies for sustainable manufacturing-an overview,” IFACPapersOnLine, vol. 52, no. 10, pp. 91–96, 2019.
  • [10] J. Patalas-Maliszewska and H. Łosyk, “An approach to assessing sustainability in the development of a manufacturing company,” Sustainability, vol. 12, no. 21, p. 8787, 2020.
  • [11] I. Rojek, M. Macko, D. Mikołajewski, M. Sága, and T. Burczyński, “Modern methods in the field of machine modelling and simulation as a research and practical issue related to industry 4.0,” Bull. Pol. Acad. Sci. Tech. Sci., vol. 69, no. 2, p. e136717, 2021.
  • [12] K. Musiał, A. Balashov, A. Burduk, A. Batako, and A. Safonyk, “Solving scheduling problems in case of multi-objective production using heuristic optimization,” in International Scientific- Technical Conference MANUFACTURING, 2022, pp. 13–24.
  • [13] I. Rojek, D. Mikołajewski, and E. Dostatni, “Digital twins in product lifecycle for sustainability in manufacturing and maintenance,” Appl. Sci., vol. 11, no. 1, p. 31, 2020.
  • [14] H. Khadiri, S. Sekkat, and B. Herrou, “An intelligent method for the scheduling of cyber physical production systems,” Manage. Prod. Eng. Rev., vol. 13, p. 44—51, 2022.
  • [15] P. Tambare, C. Meshram, C.-C. Lee, R.J. Ramteke, and A.L. Imoize, “Performance measurement system and quality management in data-driven industry 4.0: A review,” Sensors, vol. 22, no. 1, p. 224, 2021.
  • [16] R. Thakur and D. Panghal, “Total productive maintenance,” in Lean Tools in Apparel Manufacturing. Elsevier, 2021, pp. 355–379.
  • [17] S. Chaurey, S.D. Kalpande, R. Gupta, and L.K. Toke, “A review on the identification of total productive maintenance critical success factors for effective implementation in the manufacturing sector,” J. Qual. Maint. Eng., 2021, doi: 10.1108/JQME-11-2020-0118.
  • [18] M.M. Saxena, “Total productive maintenance (tpm); as a vital function in manufacturing systems,” J. Appl. Res. Technol. Eng., vol. 3, no. 1, pp. 19–27, 2022.
  • [19] A. Tayal and N.S. Kalsi, “Review on effectiveness improvement by application of the lean tool in an industry,” Mater. Today: Proc., vol. 43, pp. 1983–1991, 2021.
  • [20] M. Dorigo, “Optimization, learning and natural algorithms,” Ph.D. dissertation, Politecnico di Milano, 1992.
  • [21] A. Goyal, W. Lu, and L.V. Lakshmanan, “Celf++ optimizing the greedy algorithm for influence maximization in social networks,” in Proceedings of the 20th international conference companion on World wide web, 2011, pp. 47–48.
  • [22] D. Górnicka, M. Markowski, and A. Burduk, “Optimization of production organization in a packaging company by ant colony algorithm,” in International Conference on Intelligent Systems in Production Engineering and Maintenance, 2017, pp. 336–346.
  • [23] J. Grabowski and M. Wodecki, “A very fast tabu search algorithm for the permutation flow shop problem with makespan criterion,” Comput. Oper. Res., vol. 31, no. 11, pp. 1891–1909, 2004.
  • [24] J.-F. Cordeau, M. Gendreau, and G. Laporte, “A tabu search heuristic for periodic and multi-depot vehicle routing problems,” Networks: Int. J., vol. 30, no. 2, pp. 105–119, 1997.
  • [25] A. Burduk, K. Musiał, J. Kochańska, D. Górnicka, and A. Stetsenko, “Tabu search and genetic algorithm for production process scheduling problem,” LogForum, vol. 15, no. 2, pp. 181–189, 2019.
  • [26] M. Laguna, J.W. Barnes, and F.W. Glover, “Tabu search methods for a single machine scheduling problem,” J. Intell. Manuf., vol. 2, no. 2, pp. 63–73, 1991.
  • [27] X. Chi, S. Liu, and C. Li, “Research on optimization of unrelated parallel machine scheduling based on ig-ts algorithm,” Bull. Pol. Acad. Sci. Tech. Sci., vol. 70, p. e141724, 2022.
  • [28] W. Bożejko, A. Burduk, K.Musiał, and J. Pempera, “Neurotabu search approach to scheduling in automotive manufacturing,” Neurocomputing, vol. 452, pp. 435–442, 2021, doi: 10.1016/j.neucom.2020.01.121.
Uwagi
Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-ef2443fc-b427-4e1e-96c4-e81e8db76ef4
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