Design and optimization of a cross-beam force transducer for a stationary dynamometer for measuring milling cutting force

• Autorzy: Rizal Muhammad , Ghani Jaharah A. , Usman Husni , Dirhamsyah Muhammad , Mubarak Amir Zaki

Identyfikatory

DOI

10.36897/jme/162514

• Języki publikacji: EN

Abstrakty

EN

This paper’s objective is to design and optimize a force transducer to build a stationary dynamometer that can measure three axes of milling cutting force. To reduce interference error and increase sensitivity, the force transducer's Maltese cross-beam design was optimized. The force transducer's performance depends on three design parameters: the cross-rectangular beam's through-hole length and width, the compliant plate thickness, and the strain, stress, and stiffness of force transducer constructions calculated by ANSYS. The response surface method (RSM) estimates a desired second-order polynomial function for three geometric parameters based on sensitivity, interference error, safety factor, and stiffness. A stationary dynamometer prototype was made with four optimized force transducers and several piezoresistive strain sensors. The developed dynamometer has good linearity, repeatability, and hysteresis, as well as high sensitivities and low cross-sensitivity errors. The reference dynamometer's cutting force measurements were very close to those of the designed dynamometer in the validation test.

Słowa kluczowe

EN

force transducer optimisation; stationary dynamometer; cutting force measurement

• Wydawca: Wydawnictwo Wrocławskiej Rady FSNT NOT
• Czasopismo: Journal of Machine Engineering
• Rocznik: 2023
• Tom: Vol. 23, No. 2
• Strony: 41--65
• Opis fizyczny: Bibliogr. 30 poz., rys., tab.

Twórcy

autor

Rizal Muhammad

• Department of Mechanical Engineering, Faculty of Engineering, Syiah Kuala University (USK), Indonesia

autor

Ghani Jaharah A.

• Department of Mechanical and Manufacturing Engineering, Faculty of Engineering and Built Environment, University Kebangsaan Malaysia (UKM), Malaysia

autor

Usman Husni

• Department of Mechanical Engineering, Faculty of Engineering, Syiah Kuala University (USK), Indonesia

autor

Dirhamsyah Muhammad

• Department of Mechanical Engineering, Faculty of Engineering, Syiah Kuala University (USK), Indonesia

autor

Mubarak Amir Zaki

• Department of Mechanical Engineering, Faculty of Engineering, Syiah Kuala University (USK), Indonesia

Bibliografia

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Uwagi

Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).