Optimisation of variation coolant system techniques in machining aluminium alloy Al319

• Autorzy: Zainal Ariffin S. , Efendee A. M. , Redhwan A. A. M. , Alias M. , Arifuddin A. , Kamrol Amri M. , Mohd Ali M. , Khalil K. , Aminullah A. R. M. , Hasnain A. R. , Baba N. B.

Identyfikatory

DOI

10.5604/01.3001.0016.1432

• Języki publikacji: EN

Abstrakty

EN

Purpose: Cutting parameters are often chosen for machining by machine operators in the industry. The experience and efficiency of the machine operator in producing a quality product are frequently used to decide parameter selection - low productivity results from improper parameter selection, inefficient machining, and technological issues. Today's key issues in the machining industry are focusing on increasing machining performance on surface roughness while minimising coolant usage. The study's objective is to enhance the performance of the nozzle lubrication system during the turning operation of an aluminium alloy 319 workpieces (Al319) to generate good surface roughness by applying turning parameters such as cutting speed, feed rate, and the depth of cut. Design/methodology/approach: Response Surface Method (RSM) was used to create the experimental method for this investigation, carried out using a CNC lathe machine with two axial movements and a wet cooling nozzle with a size of 1.0 mm. Synthetic soluble lubricants, Al2O3-coated cemented carbide inserts, and Aluminium alloy 319 were utilised as cutting tools and workpiece materials. Findings: To study the influence of cutting parameters on surface roughness, the Analysis of Variance (ANOVA) approach was utilised while the response surface method was performed to achieve an optimum machining performance (RSM). When comparing dry and wet cooling systems, the size of 1.0 mm nozzle shows appropriate surface roughness. According to the ANOVA analysis, the key factor impacting the surface roughness as machining performance in lubrication technique experiments was the utilisation of 1.0 mm nozzle size. Research limitations/implications: The findings of combination machining parameters at a cutting speed of 270 m/min and a cutting depth of 0.60 mm at a feed rate of 0.08 mm/min offered the best results, achieving a surface roughness, Ra of 0.94 μm. Practical implications: The use of coolant size nozzle 1.0 mm technology combined with the use of correct machining parameters can improve machining cuts. Originality/value: The novel size of 1.0 mm nozzle in this current research is also valuable for reducing and increasing productivity in the machining business, as well as reducing dependency on machining operators' experience and abilities.

Słowa kluczowe

EN

aluminium alloy 319; coated cemented carbide Al2O3; surface roughness; response surface method

PL

stop aluminium; węglik spiekany powlekany; chropowatość powierzchni; metoda powierzchni odpowiedzi

• Wydawca: International OCSCO World Press
• Czasopismo: Journal of Achievements in Materials and Manufacturing Engineering
• Rocznik: 2022
• Tom: Vol. 113, nr 2
• Strony: 72--77
• Opis fizyczny: Bibliogr. 12 poz., rys., tab., wykr.

Twórcy

autor

Zainal Ariffin S.

• Faculty of Engineering Technology, University College TATI, 24000 Kemaman, Terengganu, Malaysia

• https://orcid.org/0000-0002-1350-2152+

autor

Efendee A. M.

• Faculty of Engineering Technology, University College TATI, 24000 Kemaman, Terengganu, Malaysia

autor

Redhwan A. A. M.

• Faculty of Engineering Technology, University College TATI, 24000 Kemaman, Terengganu, Malaysia

• https://orcid.org/0000-0003-3133-0208

autor

Alias M.

• Faculty of Engineering Technology, University College TATI, 24000 Kemaman, Terengganu, Malaysia

autor

Arifuddin A.

• Faculty of Engineering Technology, University College TATI, 24000 Kemaman, Terengganu, Malaysia

autor

Kamrol Amri M.

• Faculty of Engineering Technology, University College TATI, 24000 Kemaman, Terengganu, Malaysia

autor

Mohd Ali M.

• Faculty of Engineering Technology, University College TATI, 24000 Kemaman, Terengganu, Malaysia

autor

Khalil K.

• Faculty of Engineering Technology, University College TATI, 24000 Kemaman, Terengganu, Malaysia

autor

Aminullah A. R. M.

• Faculty of Engineering Technology, University College TATI, 24000 Kemaman, Terengganu, Malaysia

autor

Hasnain A. R.

• Faculty of Engineering Technology, University College TATI, 24000 Kemaman, Terengganu, Malaysia

autor

Baba N. B.

• Faculty of Engineering Technology, University College TATI, 24000 Kemaman, Terengganu, Malaysia

Bibliografia

• [1] J. Kopac, Achievements of sustainable manufacturing by machining, Journal of Achievements in Materials and Manufacturing Engineering 34/2 (2009) 180-187.
• [2] A.T. Abbas, F. Benyahia, M.M. El Rayes, C. Pruncu, M.A. Taha, H. Hegab, Towards Optimisation of Machining Performance and Sustainability Aspects when Turning AISI 1045 Steel under Different Cooling and Lubrication Strategies, Materials 12/18 (2019) 3023. DOI: https://doi.org/10.3390/ma12183023
• [3] Y. Isik, An experimental investigation on the effect of cutting fluids in turning with coated carbides tool, Strojniški vestnik - Journal of Mechanical Engineering 56/3 (2010) 195-201.
• [4] M. Mia, M.A. Khan, N.R. Dhar, High-pressure coolant on flank and rake surfaces of tool in turning of Ti-6Al-4V: investigations on surface roughness and tool wear, The International Journal of Advanced Manufacturing Technology 90/5-8 (2017) 1825-1834. DOI: https://doi.org/10.1007/s00170-016-9512-5
• [5] S. Zainal Ariffin, N.B. Baba, M. Alias, A.R. Yusoff, M.M. Rahman, Effect of Coolant Nozzle Sizes on Turning Aluminum Alloy AL319, Indian Journal of Science and Technology 9/9 (2016) 1-5. DOI: https://dx.doi.org/10.17485/ijst/2016/v9i9/88713
• [6] B.Y. Mokritskii, A.V. Morozova, Т.I. Usova, Results in Composite Hard-alloy and Mill Design Based on Simulation of Their Operation Conditions, Procedia Engineering 206 (2017) 1093-1098. DOI: https://doi.org/10.1016/j.proeng.2017.10.600
• [7] I. Hanafi, A. Khamlichi, F.M. Cabrera, E. Almansa, A. Jabbouri, Optimisation of cutting conditions for sustainable machining of PEEK-CF30 using TiN tools, Journal of Cleaner Production 33 (2012) 1-9. DOI: https://doi.org/10.1016/j.jclepro.2012.05.005
• [8] S. Thamizhmanii, S. Saparudin, S. Hasan, Analyses of surface roughness by turning process using Taguchi method, Journal of Achievements in Materials and Manufacturing Engineering 20/1-2 (2007) 503-506.
• [9] C. Shet, X. Deng, Finite element analysis of the orthogonal metal cutting process, Journal of Materials Processing Technology 105/1-2 (2000) 95-109. DOI: https://doi.org/10.1016/S0924-0136(00)00595-1
• [10] S. Zainal Ariffn, A.M. Efendee, M. Alias, A.A.M. Redhwan, M.N. Muhamed, A.R. Yusoff, The effect of nozzle coolant supply during machining Automotive material Al319. Advanced Aspects of Engineering Research 4 (2021) 10-18. DOI: https://doi.org/10.9734/bpi/aaer/v4/7595D
• [11] R. Rosnan, A.I. Azmi, M.N. Murad, Effects of Cutting Parameters on Tool Wear and Thrust Force in Drilling Nickel-Titanium (NiTi) Alloys Using Coated and Uncoated Carbide Tools, Key Engineering Materials 791 (2018) 111-115. DOI: https://doi.org/10.4028/www.scientific.net/KEM.791.111
• [12] T. Trong Quyet, L. Hong Sam, T. Minh Nhat, T. Anh Son, D. Thanh Liem, T. Quoc Thanh, Effects of Minimum Quantity Lubrication (MQL) on cutting temperature, tool wear and surface roughness in turning AISI-1045 material, VNUHCM Journal of Engineering and Technology 3/SI1 (2020) SI92-SI102. DOI: https://doi.org/https://doi.org/10.32508/stdjet.v3iSI1.726

Uwagi

PL

Opracowanie rekordu ze środków MEiN, umowa nr SONP/SP/546092/2022 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2022-2023).