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The performance failure and reliability of motion mechanism has a significant effect on industry reliability, operation safety and production economy. Motion precise is one of the typical performance indicators especially for motion mechanism with multibody and joints, which will be influenced by necessary joint clearance. Size of joint clearance degenerates with usage such as wear and deformation. Repeated start-stop lead to impact stress and plastic deformation for clearance joint particularly for mechanism with high load and long working cycles. Nevertheless, current research ignoring the coupling of plastic deformation and wear, which will cause a different wear process and mechanism performance failure. This study attempts to investigate the wear process and performance failure model of multibody mechanism with clearance joints considering plastic deformation and wear. Quantification of plastic deformation caused by repeated impact stress of joints is studied by formulation. Then, a novel wear process model is established on the basis of Archard model, after which performance failure indicator of motion mechanism is conducted. In case study case, a linkage motion mechanism with multi revolution joints used in industry assemble line is studied to demonstrate proposed methods and models. This investigative study provides valuable guidelines for degeneration prediction and failure or reliability analysis of motion mechanism.
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Tom
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art. no. 169920
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Bibliogr. 30 poz., rys., tab., wykr.
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autor
- Chang'an University, China
autor
- Chang'an University, China
autor
- Chang'an University, China
autor
- Chang'an University, China
Bibliografia
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- 2. Bai Z, Zhao Y, Chen J. Dynamics analysis of planar mechanical system considering revolute clearance joint wear[J]. Tribology International, 2013, 64: 85-95. https://doi.org/10.1016/j.triboint.2013.03.007
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- 9. Guo K, Zhu L, Li Y. Experimental investigation on the dynamic behavior of aluminum foam sandwich plate under repeated impacts[J]. Composite Structures, 2018, 200: 298-305. https://doi.org/10.1016/j.compstruct.2018.05.148
- 10. Haneef M D, Randall R B, Smith W A. Vibration and wear prediction analysis of IC engine bearings by numerical simulation[J]. Wear, 2017, 384: 15-27. https://doi.org/10.1016/j.wear.2017.04.018
- 11. Jing Ruihong, Shi Shihong. Plastic deformation of YT01 submitted to repeated low-energy impacts[J]. JOURNAL OF HARBIN INSTITUTE OF TECHNOLOGY, 2017, 49(5): 178-183. (in Chinese) http://dx.chinadoi.cn/ 10.11918/j.issn.0367-6234.201509079
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- 14. Minamoto H, Seifried R, Eberhard P. Analysis of repeated impacts on a steel rod with visco-plastic material behavior[J]. European Journal of Mechanics A/Solids, 2011, 30(3): 336-344. https://doi.org/10.1016/j.euromechsol.2010.12.002
- 15. Mukras S, Kim N, Mauntler N. Analysis of planar multibody systems with revolute joint wear[J]. Wear. 2010,268: 643-652. https://doi.org/10.1016/j.wear.2009.10.014
- 16. Namboothiri N, Marimuthu P. Fracture characteristics of asymmetric high contact ratio spur gear based on strain energy release rate[J]. Engineering Failure Analysis, 2022, 134:106036. https://doi.org/10.1016/j.engfailanal.2022.106038
- 17. Schiehlen W, Seifried R, Eberhard P. Elastoplastic phenomena in multibody impact dynamics[J]. Computer Methods in Applied Mechanics and Engineering, 2006, 195(50-51): 6874-6890. https://doi.org/10.1016/j.cma.2005.08.011
- 18. Seifried R, Schiehlen W, Eberhard P. Numerical and experimental evaluation of the coefficient of restitution for repeated impacts[J]. International Journal of Impact Engineering, 2005, 32 (1-4): 508-524. https://doi.org/10.1016/j.ijimpeng.2005.01.001
- 19. Shen W, Jone N. The Pseudo-Shakedown of Beams and Plates When subjected to repeated dynamic loads[J]. Journal of Applied Mechanics, 1992, 59(1): 168-175. https://doi.org/10.1115/1.2899423
- 20. Shi S, Zhu L, YuT. Elastic-plastic response of clamped square plates subjected to repeated quasi-static uniform pressure[J]. International Journal of Applied Mechanics, 2018, 10(06): 1850067.https://doi.org/10.1142/S1758825118500679
- 21. Shiakolas P, Conrad K, Yih T. On the accuracy, repeatability, and degree of influence of kinematics parameters for industrial robots[J]. International Journal of Modelling and Simulation, 2002, 22(4): 245-254. https://doi.org/10.1080/02286203.2002.11442246
- 22. Tian Q, Flores P, Lankarani H. A comprehensive survey of the analytical, numerical and experimental methodologies for dynamics of multibody mechanical systems with clearance or imperfect joints[J]. Mechanism and Machine Theory, 2018, 122: 1-57. https://doi.org/10.1016/j.mechmachtheory.2017.12.002
- 23. Truong D, Jung H, Shin H. Response of low-temperature steel beams subjected to single and repeated lateral impacts[J]. International Journal of Naval Architecture and Ocean Engineering. 2018, 10: 670-682. https://doi.org/10.1016/j.ijnaoe.2017.10.002
- 24. Yan Shaoze, Xiang Wuweikai, Huang Tieqiu. Advances in Modeling of Clearance Joints and Dynamics of Mechanical Systems with Clearances[J]. Acta Scientiarum Naturalium Universitatis Pekinensis., 2016, 52(4): 741-755. (in Chinese) http://dx.chinadoi.cn/ 10.13209/j.0479-8023.2016.094
- 25. Yin X, Pan L. Enhancing trajectory tracking accuracy for industrial robot with robust adaptive control[J]. Robotics and Computer-Integrated Manufacturing, 2018, 51: 97-102. https://doi.org/10.1016/j.rcim.2017.11.007
- 26. Zhang Jianguo, Liu Yingwei. Su Duo. Analysis Techniques for Aerocraft Mechanism Reliability and Application[J]. Acta Aeronautica et Astronautica Sinica, 2006, 27(5): 827-829. (in Chinese)
- 27. Zhao J, Zhou S, Lu X. Numerical Simulation and experimental study of heat-fluid-solid coupling of double flapper-nozzle servo valve[J]. Chinese journal of mechanical engineering, 2015, 28(5): 1030-1038. https://doi.org/10.3901/CJME.2015.0417.045
- 28. Zhao X, Tao B, Han S. Accuracy analysis in mobile robot machining of large-scale workpiece[J]. Robotics and Computer-Integrated Manufacturing, 2021, 71: 102153. https://doi.org/10.1016/j.rcim.2021.102153
- 29. Zhu Ling, Cai Wei, Shi Shiyun. Review on elastic-plastic dynamic responses of ship structures under repeated impact loadings[J]. Journal of Ship Mechanics, 2021, 2(2): 256-262. (in Chinese) http://dx.chinadoi.cn/10.3969/j.issn.1007-7294.2021.02.014
- 30. Zhu L, Shi S, Jones N. Dynamic response of stiffened plates under repeated impacts[J]. International Journal of Impact Engineering, 2018, 117: 113-122. https://doi.org/10.1016/j.ijimpeng.2018.03.006
Typ dokumentu
Bibliografia
Identyfikator YADDA
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